Systems and methods for controlling EGR flow during transient conditions

Patent metadata

Field	Value
Publication number	US-11549454-B2
Application number	US-202117315560-A
Country	US
Kind code	B2
Filing date	May 10, 2021
Priority date	Nov 4, 2013
Publication date	Jan 10, 2023
Grant date	Jan 10, 2023

Abstract

Systems, apparatus, and methods are disclosed that include a divided exhaust engine with at least one primary EGR cylinder and a plurality of non-primary EGR cylinders. The systems, apparatus and methods control the amount of recirculated exhaust gas in a charge flow in response to EGR fraction deviation conditions.

First claim

What is claimed is:

1. A system comprising:
an internal combustion engine having at least one primary exhaust gas recirculation (EGR) cylinder connected to provide an EGR flow to an EGR passage and a plurality of non-primary cylinders connected to provide an exhaust flow to an exhaust passage, wherein the EGR passage is connected to an intake system to provide an EGR flow from the at least one primary EGR cylinder to the intake system, the EGR passage being one of flow isolated and flow isolatable from the exhaust passage, wherein the intake system provides a charge flow to the at least one primary EGR cylinder and the plurality of non-primary cylinders, the charge flow including an intake air flow and an EGR fraction provided by an amount of recirculated exhaust gas from at least the at least one primary EGR cylinder;
a controller operably connected to the internal combustion engine, the controller including a non-transitory computer readable medium with executable instructions to interpret an EGR fraction deviation condition in which the EGR fraction provided by the amount of recirculated exhaust gas in the charge flow deviates from an expected EGR fraction, and in response to the EGR fraction deviation condition to adjust the amount of recirculated exhaust gas to the intake system toward the expected EGR fraction; and
a fuel system connected by at least one injector to each of the at least one primary EGR cylinder, the fuel system connected to the plurality of non-primary EGR cylinders, wherein the controller is configured to adjust the amount of recirculated exhaust gas toward the expected EGR fraction by adjusting at least one fuel injector of the fuel system to de-fuel a fuel flow to the at least one primary EGR cylinder to reduce the EGR flow from the at least one primary EGR cylinder.

2. The system of claim 1 , wherein:
the intake system includes a compressor in an intake passage that is connected to a turbine in the exhaust passage operable to drive the compressor with the exhaust flow from the plurality of non-primary EGR cylinders; and
the EGR passage is connected to the intake passage downstream of the compressor.

3. The system of claim 1 , wherein the controller is configured to interpret the EGR fraction deviation condition in response to an accelerator tip-in condition, an accelerator tip-out condition, and a transient operating condition of the engine.

4. The system of claim 1 , wherein the at least one fuel injector is configured to inject fuel into a combustion pre-chamber of the at least one primary EGR cylinder.

5. The system of claim 1 , wherein the at least one fuel injector includes a port injector.

6. The system of claim 1 , wherein the fueling system includes a port injector associated with the at least one primary EGR cylinder.

7. The system of claim 1 , wherein the intake system includes an intake manifold that is divided to separate the charge flow between the at least one primary EGR cylinder and the plurality of non-primary cylinders.

8. A method of controlling a charge flow to an internal combustion engine having at least one primary exhaust gas recirculation (EGR) cylinder connected to an EGR passage and a plurality of non-primary EGR cylinders connected to an exhaust passage, comprising:
passing an exhaust flow from the non-primary EGR cylinders through the exhaust passage;
passing an EGR flow from the at least one primary EGR cylinder through the EGR passage to an intake system, the charge flow including an EGR fraction corresponding to an amount of recirculated exhaust gas in the charge flow from at least the at least one primary EGR cylinder;
determining, with a controller, an EGR fraction deviation condition in the charge flow to the internal combustion engine in response to a deviation of the EGR fraction from an expected EGR fraction via adjusting at least one fuel injector of a fuel system to de-fuel a fuel flow to the at least one primary EGR cylinder; and
in response to determining the EGR fraction deviation condition, adjusting, with the controller, the amount of recirculated exhaust gas provided to the intake system to mitigate or reduce the deviation of the EGR fraction from the expected EGR fraction.

9. The method of claim 8 , further comprising:
compressing the intake flow with a compressor in an intake passage of the intake system;
wherein the compressor is connected to a turbine in the exhaust passage that drives the compressor with the exhaust flow from the plurality of non-primary EGR cylinders.

10. The method of claim 8 , wherein determining the EGR fraction deviation condition includes detecting one of an accelerator tip-in condition and an accelerator tip-out condition.

11. The method of claim 8 , further comprising:
connecting the fuel system via the at least one injector to each of the at least one primary EGR cylinders;
connecting the fuel system to the plurality of non-primary EGR cylinders; and
adjusting, with a controller, the amount of recirculated exhaust gas toward the expected EGR fraction by de-fueling a fuel flow to the at least one primary EGR cylinder to reduce the EGR flow from the at least one primary EGR cylinder.

12. The method of claim 8 , further comprising:
the at least one primary EGR cylinder includes a port injector;
separating the charge flow to the at least one primary EGR cylinder and the plurality of non-primary EGR cylinders via an intake manifold that is divided.

Assignees

• Cummins Inc

Inventors

• Lana Carlos Alcides
• Stroh David J
• Geckler Samuel C
• Dane Marten H
• Perfetto Anthony Kyle
• Kappaganthu Karthik
• Kothandaraman Govindarajan

Classifications

• F02P5/1512

  with particular means concerning an individual cylinder · CPC title

• F02D13/02

  during engine operation · CPC title

• F02B37/18 Primary

  by bypassing exhaust {from the inlet to the outlet of turbine or to the atmosphere} · CPC title

• F02M26/06

  Low pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust downstream of the turbocharger turbine and reintroduced into the intake system upstream of the compressor · CPC title

• F02M26/13

  Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories · CPC title