Isocyanate composition and method for producing isocyanate polymer

Patent metadata

Field	Value
Publication number	US-11548975-B2
Application number	US-201716340994-A
Country	US
Kind code	B2
Filing date	Oct 13, 2017
Priority date	Oct 14, 2016
Publication date	Jan 10, 2023
Grant date	Jan 10, 2023

Abstract

An isocyanate composition according to the present invention contains: a difunctional or more-functional isocyanate compound; and 1.0 ppm by mass to 1.0×10 4 ppm by mass, based on the isocyanate compound, of a compound having at least one unsaturated bond excluding unsaturated bonds constituting an aromatic ring, the compound being different from the isocyanate.

First claim

The invention claimed is:

1. An isocyanate composition comprising:
a trifunctional or more-functional isocyanate compound; and
1.0 ppm by mass to 1.0×10 4 ppm, based on the isocyanate compound, of a compound having at least one unsaturated bond excluding unsaturated bonds constituting an aromatic ring, the compound being different from the isocyanate compound,
wherein the compound having at least one unsaturated bond is a compound having an UV absorption in a region that decamer or higher isocyanates elute in a measurement spectrum of gel permeation chromatography, and
the compound having an UV absorption in a region that decamer or higher isocyanates elute in a measurement spectrum of gel permeation chromatography is a polymer derived from the trifunctional or more-functional isocyanate compound.

2. The isocyanate composition according to claim 1 , further comprising, based on the isocyanate compound,
1.0 ppm by mass to 1.0×10 4 ppm by mass of at least one inert compound selected from the group consisting of hydrocarbon compounds, ether compounds, sulfide compounds, halogenated hydrocarbon compounds, silicon-containing hydrocarbon compounds, silicon-containing ether compounds and silicon-containing sulfide compounds, the inert compound being free from unsaturated bonds between carbon atoms and unsaturated bonds between a carbon atom and an oxygen atom, excluding unsaturated bonds constituting an aromatic ring, and/or,
1.0 ppm by mass to 1.0×10 3 ppm by mass of a sulfuric acid and/or a sulfuric acid ester, and/or,
1.0 ppm by mass to 1.0×10 3 ppm by mass of a phosphoric acid and/or a phosphoric acid ester.

3. The isocyanate composition according to claim 1 , further comprising 1.0 ppm by mass to 1.0×10 2 ppm by mass, based on the isocyanate compound, of a halogen atom which is not derived from a halogenated hydrocarbon compound.

4. The isocyanate composition according to claim 1 , wherein an amount of the isocyanate compound is 97% by mass or more, based on a total of the isocyanate composition.

5. A method for producing an isocyanate polymer, comprising reacting an isocyanate compound comprised in an isocyanate composition of claim 1 ,
wherein the isocyanate polymer comprises: a unit of formula (A) or (B); and at least one unit selected from the group consisting of units of formulae (2), (3), (4), (5), (6), (7) and (8), and
a nitrogen atom constituting the isocyanate polymer bonds with a carbon atom:

wherein, each R 3 independently represents a residual group obtained by removing two isocyanate groups from the isocyanate compound, and each R 4 independently represents a monovalent organic group.

6. The isocyanate composition according to claim 1 , wherein the compound having an UV absorption in a region that decamer or higher isocyanates elute in a measurement spectrum of gel permeation chromatography has a 1-nylon body structure of formula (37):

wherein R 29 is a group obtained by removing one isocyanate group from the trifunctional or more-functional isocyanate compound, and w represents an integer of 1 or more.

Assignees

• Asahi Chemical Ind

Inventors

• Miyake Nobuhisa
• Shinohata Masaaki
• Ohkubo Atsushi

Classifications

• C08K5/205

  Compounds containing [IMAGE cpc-sch-C08K-1010.gif] groups, e.g. carbamates · CPC title

• C08K2003/329

  Phosphorus containing acids · CPC title

• C08G18/735

  containing one isocyanate or isothiocyanate group linked to a primary carbon atom and at least one isocyanate or isothiocyanate group linked to a tertiary carbon atom · CPC title

• C07C263/10

  by reaction of amines with carbonyl halides, e.g. with phosgene · CPC title

• C08G18/758

  containing two or more cycloaliphatic rings · CPC title