Electric motor, in particular a separately excited synchronous motor

Patent metadata

Field	Value
Publication number	US-11545868-B2
Application number	US-202117331364-A
Country	US
Kind code	B2
Filing date	May 26, 2021
Priority date	May 29, 2020
Publication date	Jan 3, 2023
Grant date	Jan 3, 2023

Abstract

An electric motor, in particular a separately excited synchronous motor, has a rotor shaft with at least one slip ring and at least one electrically conductive contact element, in particular a carbon brush, which bears against the slip ring and is accommodated in a channel-like guide formed in a housing and extending radially with respect to the rotor shaft and which carbon brush is radially tensioned against the slip ring by means of a spring element, wherein a roller is provided which is tensioned laterally against the contact element via a further spring element and via which the contact element is tensioned against a wall of the guide.

First claim

The invention claimed is:

1. An electric motor, comprising:
a housing including a channel-like guide;
a rotor shaft;
a slip ring;
an electrically conductive contact element that bears against the slip ring, that is accommodated in the channel-like guide, that extends radially with respect to the rotor shaft, and that is radially biased toward the slip ring by a first spring element; and
a roller that bears against the contact element, that is biased laterally toward the contact element by a second spring element, and that biases the contact element toward a wall of the channel-like guide;
wherein the roller is arranged on a roller holder, the roller holder has a retaining plate, and the second spring element engages the retaining plate;
wherein the roller holder has two arms connected to the retaining plate, and the roller is mounted on the two arms; and
wherein the two arms extend through a wall opening of a housing wall that separates a space accommodating the second spring element from a space accommodating the roller.

2. The electric motor according to claim 1 wherein the electric motor is a separately excited synchronous motor.

3. The electric motor according to claim 1 wherein the electrically conductive contact element is a carbon brush.

4. The electric motor according to claim 1 , wherein the second spring element is a coil spring coupled to the roller, which exerts an axial biasing force on the roller.

5. The electric motor according to claim 1 , wherein the first spring element is a constant force spring, which is fixed with one end to the housing and presses with a coiled end from above onto the contact element.

6. The electric motor according to claim 5 , wherein a groove is provided in a housing wall delimiting the guide, in which groove an elongated section of the constant force spring extending from the end fixed to the housing to the coiled end is received.

7. A contact element holder for receiving an electrically conductive contact element for an electric motor including a rotor shaft, a slip ring, and an electrically conductive contact element that bears against the slip ring, the contact element holder comprising:
a housing including a channel-like guide configured to receive the contact element;
a first spring element for biasing the contact element received in the guide in a longitudinal axis of the guide; and
a roller and a second spring element for biasing the roller laterally against the contact element in such a way that the contact element is biased against a wall of the guide;
wherein the roller is arranged on a roller holder, the roller holder has a retaining plate, and the second spring element engages the retaining plate;
wherein the roller holder has two arms connected to the retaining plate, and the roller is mounted on the two arms; and
wherein the two arms extend through a wall opening of a housing wall that separates a space accommodating the second spring element from a space accommodating the roller.

8. The contact element holder according to claim 7 , wherein the second spring element is a coil spring coupled to the roller, which exerts an axial biasing force on the roller.

9. The contact element holder according to claim 7 , wherein the first spring element is a constant force spring, which is fixed with one end to the housing and presses with a coiled end from above onto the contact element.

10. The contact element holder according to claim 9 , wherein a groove is provided in a housing wall delimiting the guide, in which groove an elongated section of the constant force spring extending from the end fixed to the housing to the coiled end is received.

Assignees

• Audi Ag

Inventors

• Schwarzer Michael
• Maischak Peter
• Janssen Eike
• Weis Benjamin

Classifications

• H01R39/381

  characterised by the application of pressure to brush · CPC title

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K13/003

  Structural associations of slip-rings · CPC title

• H02K5/1735

  radially supporting the rotary shaft at only one end of the rotor (H02K5/1737 takes precedence) · CPC title

• H02K5/141 Primary

  for cooperation with slip-rings · CPC title