Controlling a controllably conductive device based on zero-crossing detection

Patent metadata

Field	Value
Publication number	US-11545324-B2
Application number	US-202117360640-A
Country	US
Kind code	B2
Filing date	Jun 28, 2021
Priority date	Oct 4, 2013
Publication date	Jan 3, 2023
Grant date	Jan 3, 2023

Abstract

A load control device may control power delivered to an electrical load from an AC power source. The load control device may include a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load, a zero-cross detect circuit configured to generate a zero-cross signal representative of the zero-crossings of an AC voltage. The zero-cross signal may be characterized by pulses occurring in time with the zero-crossings of the AC voltage. The load control device may include a control circuit operatively coupled to the controllably conductive device and the zero cross detect circuit. The control circuit may be configured to identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal, and may control a conductive state of the controllably conductive device based on the rising-edge time and the falling-edge time of the pulse.

First claim

What is claimed:

1. An electrical load controller, comprising:
a controllably conductive device reversible transitionable between a first operating state and a second operating state; and
control circuitry operatively coupled to the controllably conductive device, the control circuitry to reversibly transition the at least one controllably conductive device between an electrically conductive state and an electrically non-conductive state, the control circuitry to further:
receive, from a first zero-cross detector operatively couplable between an alternating current (AC) power supply and the controllably conductive device, a first signal that includes a plurality of pulses, each of the pulses having a rising edge and a falling edge, each of the pulses corresponding to a zero-crossing of the AC power supply;
determine a zero-crossing cycle time using a rising edge time and a falling edge time of each of at least a portion of the pulses included in the first signal;
retrieve from a communicatively coupled memory circuit data representative of a transition time to transition the controllably conductive device between the first operating state and the second operating state;
retrieve, from the communicatively coupled memory circuitry, data representative of a signal propagation delay, the signal propagation delay including a temporal interval between communication of a signal to transition the controllably conductive device between the operating states and commencement of the transition of the controllably conductive device between the operating states; and
determine an actuation time to communicate the signal to cause the transition of the controllably conductive device between the first operating state and the second operating state using the determined zero-crossing cycle time, the retrieved transition time, and the retrieved signal propagation delay.

2. The controller of claim 1 , the control circuitry to further:
receive, from a second zero-cross detector operatively couplable between the controllably conductive device and a load device, a second signal that includes a plurality of pulses, each of the pulses having a rising edge and a falling edge, each of the pulses corresponding to a zero-crossing of the switched AC power provided to the load device;
determine an error detection window based on the falling edge of a pulse and a rising edge of a successive pulse in the first signal from the first zero crossing detector;
determine whether the controllably conductive device transitions between the first operating state and the second operating state during the error detection window.

3. The controller of claim 2 , the control circuitry to further:
responsive to the determination that the controllably conductive device transitions between the first operating state and the second operating state during the error detection window, determine a new actuation time.

4. The controller of claim 1 wherein to determine the zero-crossing cycle time using the rising edge time and the falling edge time of each of at least a portion of the pulses included in the first signal, the control circuitry to further:
determine the zero-cross time of the AC power supply as the midpoint between the rising edge time and the falling edge time of each of at least a portion of the pulses included in the first signal.

5. The controller of claim 1 wherein to determine the zero-crossing cycle time using the rising edge time and the falling edge time of each of at least a portion of the pulses included in the first signal, the control circuitry to further:
determine the zero-cross time of the AC power supply as the point between the rising edge of a pulse in the first signal and the falling edge of the pulse in the first signal using the rising edge time, a falling voltage threshold value, the falling edge time, and a rising voltage threshold value, wherein the falling voltage threshold value differs from the rising voltage threshold value.

6. A non-transitory, machine-readable, storage device that includes instructions that, when executed by electrical load control circuitry, cause the control circuitry to:
receive, from a first zero-cross detector operatively couplable between an alternating current (AC) power supply and a controllably conductive device, a first signal that includes a plurality of pulses, each of the pulses having a rising edge and a falling edge, each of the pulses corresponding to a zero-crossing of the AC power supply;
determine a zero-crossing cycle time using a rising edge time and a falling edge time of each of at least a portion of the pulses included in the first signal;
retrieve, from a communicatively coupled memory circuitry, data representative of a transition time to transition the controllably conductive device between the first operating state and the second operating state;
retrieve, from the communicatively coupled memory circuitry, data representative of a signal propagation delay, the signal propagation delay including a temporal interval between communication of a signal to transition the controllably conductive device between the operating states and commencement of the transition of the controllably conductive device between the operating states; and
determine an actuation time to communicate the signal to cause the transition of the controllably conductive device between the first operating state and the second operating state using the determined zero-crossing cycle time, the retrieved transition time, and the retrieved signal propagation delay.

7. The non-transitory, machine-readable, storage device of claim 6 wherein the instructions, when executed by the control circuitry, cause the control circuitry to further:
receive, from a second zero-cross detector operatively couplable between the controllably conductive device and a load device, a second signal that includes a plurality of pulses, each of the pulses having a rising edge and a falling edge, each of the pulses corresponding to a zero-crossing of the switched AC power provided to the load device;
determine an error detection window based on the falling edge of a pulse and a rising edge of a successive pulse in the first signal from the first zero crossing detector; and
determine whether the controllably conductive device transitions between the first operating state and the second operating state during the error detection window.

8. The non-transitory, machine-readable, storage device of claim 7 wherein the instructions, when executed by the control circuitry, cause the control circuitry to further:
responsive to the determination that the controllably conductive device transitions between the first operating state and the second operating state during the error detection window, determine a new actuation time.

9. The non-transitory, machine-readable, storage device of claim 6 wherein the instructions that cause the control circuitry to determine the zero-crossing cycle time using the rising edge time and the falling edge time of each of at least a portion of the pulses included in the first signal, cause the control circuitry to further:
determine the zero-cross time of the AC power supply as the midpoint between the rising edge time and the falling edge time of each of at least a portion of the pulses included in the first signal.

10. The non-transitory, machine-readable, storage device of claim 6 wherein the instructions that cause the control circuitry to determine the zero-crossing cycle time using the rising edge time and the falling edge time of each of at least a portion of the pulses included in the first signal, cause the control circuitry to further:
determine the zero-cross time of the AC power supply as the

Assignees

• Lutron Tech Co Llc

Inventors

• Lenig Robert W
• Sizemore Michael
• Thaler Joshua W
• Macadam Russell L

Classifications

• H01H9/56

  for ensuring operation of the switch at a predetermined point in the AC cycle · CPC title

• H01H47/18 Primary

  for introducing delay in the operation of the relay (short-circuited conducting sleeves, bands or discs H01H50/46) · CPC title