Magnet temperature estimating device for motor and hybrid vehicle provided with the same

Patent metadata

Field	Value
Publication number	US-11543302-B2
Application number	US-202017132281-A
Country	US
Kind code	B2
Filing date	Dec 23, 2020
Priority date	Jan 28, 2020
Publication date	Jan 3, 2023
Grant date	Jan 3, 2023

Abstract

A magnet temperature estimating device for a motor provided with a rotor having magnets and configured to output a rotational motive force, and a stator having a plurality of coils opposing the rotor with an aperture therebetween, is provided. The device includes a sensor configured to detect an induced voltage induced by rotation of the rotor, and a controller configured to control the motor by supplying power to the plurality of coils in response to an input of a detection signal from the sensor. The controller estimates a temperature of one of the magnets based on an amplitude of a frequency spectrum corresponding to a given frequency, among frequency components constituting the induced voltage.

First claim

What is claimed is:

1. A magnet temperature estimating device for a motor provided with a rotor having magnets and configured to output a rotational motive force, and a stator having a plurality of coils opposing the rotor with a gap therebetween, the device comprising:
a sensor configured to detect an induced voltage induced by rotation of the rotor; and
a controller configured to control the motor by supplying power to the plurality of coils in response to an input of a detection signal from the sensor,
wherein the controller estimates a temperature of one of the magnets based on an amplitude of a frequency spectrum corresponding to a given frequency, among frequency components constituting the induced voltage,
wherein the magnets include a first magnet of which the S-pole is oriented toward the stator, and a second magnet adjacent to the first magnet in a rotation direction of the rotor and of which the N-pole is oriented toward the stator, and
wherein the controller estimates a temperature difference between the adjacent first and second magnets based on the amplitude of the frequency spectrum, and estimates the temperature of the one magnet based on the temperature difference.

2. The motor magnet temperature estimating device of claim 1 ,
wherein the amplitude of the frequency spectrum has a linear relationship to the temperature of the one magnet, and
wherein the controller stores the linear relationship in advance.

3. The motor magnet temperature estimating device of claim 2 , wherein the controller identifies a relatively hot or cold magnet among the magnets based on the phase of the frequency spectrum.

4. The motor magnet temperature estimating device of claim 3 , wherein the given frequency is a frequency of the lowest order higher harmonic wave among higher harmonic waves defined according to the number of magnets.

5. The motor magnet temperature estimating device of claim 4 ,
wherein the controller defines an amplitude of the lowest order higher harmonic wave and an amplitude of a fundamental wave, among the frequency components constituting the induced voltage, and
wherein the controller adds the amplitude of the lowest order higher harmonic wave to the amplitude of the fundamental wave, and estimates the temperature of the one magnet based on the addition.

6. The motor magnet temperature estimating device of claim 5 , further comprising a motor rotation sensor configured to detect a rotational speed of the rotor and input a detection signal into the controller,
wherein the controller includes a processor configured to execute:
a first estimating module to estimate the temperature of the one magnet based on the induced voltage detected when the one magnet opposes any one of the plurality of coils, according to the rotation of the rotor; and
a second estimating module to estimate the temperature of the one magnet based on the amplitude of the frequency spectrum, and

wherein, based on the detection signal from the motor rotation sensor, the controller estimates the temperature of the one magnet through the first estimating module when the rotational speed is below a given threshold, and estimates the temperature of the one magnet through the second estimating module when the rotational speed is at or above the given threshold.

7. The motor magnet temperature estimating device of claim 6 ,
wherein the controller determines a temperature state of the one magnet based on the estimation result of the temperature of the one magnet, and
wherein the controller regulates the output of the motor when the controller determines that the temperature state is abnormal.

8. A hybrid vehicle, comprising:
the motor magnet temperature estimating device of claim 7 ;
the motor; and
an engine configured to collaborate with the motor.

9. The motor magnet temperature estimating device of claim 1 , wherein the controller identifies a relatively hot or cold magnet among the magnets based on the phase of the frequency spectrum.

10. The motor magnet temperature estimating device of claim 1 , further comprising a motor rotation sensor configured to detect a rotational speed of the rotor and input a detection signal into the controller,
wherein the controller includes a processor configured to execute:
a first estimating module to estimate the temperature of the one magnet based on the induced voltage detected when the one magnet opposes any one of the plurality of coils, according to the rotation of the rotor; and
a second estimating module to estimate the temperature of the one magnet based on the amplitude of the frequency spectrum, and

wherein, based on the detection signal from the motor rotation sensor, the controller estimates the temperature of the one magnet through the first estimating module when the rotational speed is below a given threshold, and estimates the temperature of the one magnet through the second estimating module when the rotational speed is at or above the given threshold.

11. A hybrid vehicle, comprising:
the motor magnet temperature estimating device of claim 1 ;
the motor; and
an engine configured to collaborate with the motor.

12. The motor magnet temperature estimating device of claim 1 , wherein the controller identifies a relatively hot or cold magnet among the magnets based on the phase of the frequency spectrum.

13. The motor magnet temperature estimating device of claim 1 , wherein the given frequency is a frequency of the lowest order higher harmonic wave among higher harmonic waves defined according to the number of magnets.

14. A motor magnet temperature estimating device for a motor provided with a rotor having magnets and configured to output a rotational motive force, and a stator having a plurality of coils opposing the rotor with a gap therebetween, the device comprising:
a sensor configured to detect an induced voltage induced by rotation of the rotor; and
a controller configured to control the motor by supplying power to the plurality of coils in response to an input of a detection signal from the sensor,
wherein the controller estimates a temperature of one of the magnets based on an amplitude of a frequency spectrum corresponding to a given frequency, among frequency components constituting the induced voltage, and
wherein the given frequency is a frequency of the lowest order higher harmonic wave among higher harmonic waves defined according to the number of magnets.

15. The motor magnet temperature estimating device of claim 14 ,
wherein the controller defines an amplitude of the lowest order higher harmonic wave and an amplitude of a fundamental wave, among the frequency components constituting the induced voltage, and
wherein the controller adds the amplitude of the lowest order higher harmonic wave to the amplitude of the fundamental wave, and estimates the temperature of the one magnet based on the addition.

16. A motor magnet temperature estimating device for a motor provided with a rotor having magnets and configured to output a rotational motive force, and a stator having a plurality of coils opposing the rotor with a gap therebetween, the device comprising:
a sensor configured to detect an induced voltage induced by rotation of the rotor; and
a controller configured to control the motor by supplying power to the plurality of coils in response to an input of a detection signal from the sensor,
wherein the controller estimates a temperature of one of the magnets based on an amplitude of a frequency spectrum corresponding to a given frequency, among frequency components constituting the induced voltage,
wherein

Assignees

• Mazda Motor

Inventors

• Seo Nobuhide
• Suzuki Genri

Classifications

• B60K6/26

  characterised by the motors or the generators · CPC title

• G01K7/36 Primary

  using magnetic elements, e.g. magnets, coils (magnetic elements per se H01F) · CPC title

• B60Y2200/92

  Hybrid vehicles · CPC title

• H02P29/67

  Controlling or determining the motor temperature by back electromotive force [back-EMF] evaluation · CPC title

• H02P29/662

  the rotor having permanent magnets (H02P29/67 takes precedence) · CPC title