Intervertebral implants, systems, and methods of use

Patent metadata

Field	Value
Publication number	US-11540927-B2
Application number	US-202016876292-A
Country	US
Kind code	B2
Filing date	May 18, 2020
Priority date	Oct 22, 2014
Publication date	Jan 3, 2023
Grant date	Jan 3, 2023

Abstract

An intervertebral implant frame that is configured to engage a spacer can include a pair of arms that extend longitudinally from a support member such that the arms engage the spacer. The spacer can be made from bone graft, and include a first spacer body made of cortical bone, and a second spacer body made of cancellous bone.

First claim

What is claimed:

1. An intervertebral implant system comprising:
an intervertebral implant configured to be inserted into an intervertebral space, the intervertebral implant including:
i. a spacer including a cortical spacer body and a cancellous spacer body; and
ii. a frame including 1) a support member configured to extend along a portion of the cancellous spacer body, such that the cancellous spacer body is disposed between the support member and at least a portion of the cortical spacer body, and 2) first and second frame arms that extend out from the support member and are configured to engage the spacer; and

an expansion instrument configured to expand the intervertebral implant frame to receive the spacer, the expansion instrument including:
i. a first member defining a first base and a first instrument arm that extends from the first base and is configured to releasably couple to the first frame arm; and
ii. a second member defining a second base and a second instrument arm that extends from the second base and is configured to releasably couple to the second frame arm, wherein the second base is configured to be received by the first member,
wherein the first and second members are configured to cause the first and second frame arms to move away from each other, and
wherein the first and second bases are pivotable with respect to each other about a translatable pivot location.

2. The intervertebral implant system of claim 1 , wherein the first member defines a first gap that extends into the first base, and the second base is translatable relative to the first base in the first gap so as to cause the respective first and second instrument arms to move away from each other.

3. The intervertebral implant system of claim 1 , wherein the frame defines at least one fixation element receiving aperture that extends through the support member, such that a fixation element inserted through the at least one fixation element receiving aperture toward the spacer travels from the support member and through the cancellous spacer body without passing through any of the cortical spacer body.

4. The intervertebral implant as recited in claim 3 , wherein the frame defines four fixation element receiving apertures that extend through the support member, such that four fixation elements that are inserted through respective ones of the four fixation element receiving apertures and pass entirely through the spacer travel through the cancellous bone graft material without passing through any of the cortical spacer body.

5. The intervertebral implant system as recited in claim 4 , wherein 1) the spacer defines a top surface that extends from a proximal end surface of the spacer to a distal end surface of the spacer, and a bottom surface opposite the top surface, the bottom surface extending from the proximal end surface to the distal end surface, 2) each of the fixation elements create a respective channel in the cancellous spacer body after it extends through the at least one fixation element receiving aperture, and 3) each of the channels defines a respective first opening in the proximal end surface and a respective second opening in the top surface.

6. The intervertebral implant as recited in claim 5 , wherein the first opening is completely encircled by the proximal end surface.

7. The intervertebral implant as recited in claim 5 , wherein the at least one channel is open at an intersection of the proximal end surface and the top surface.

8. The intervertebral implant as recited in claim 5 , wherein the at least one channel is open at an intersection of the proximal end surface and the bottom surface.

9. The intervertebral implant system of claim 1 , wherein the spacer defines a proximal end that comprises the cancellous spacer body and none of the cortical spacer body, and a distal end that is spaced from the proximal end in a distal direction, the distal end comprising the cortical spacer body and none of the cancellous spacer body.

10. The intervertebral implant system of claim 1 , wherein the first and second frame arms are configured to engage the cortical spacer body so as to retain the spacer with respect to the frame.

11. The intervertebral implant system of claim 1 , wherein the first member defines a first gap that receives the second base, wherein at least a portion of the first gap extends into the first base but not through the first base so as to terminate at a first stop wall, and the second base is translatable relative to the first base in the first gap so as to increase a distance between the first and second instrument arms until the second base contacts the first stop wall.

12. The intervertebral implant system of claim 11 , wherein the second member defines a second gap that extends into the second base, and the first member is configured to be received in the second gap.

13. The intervertebral implant system of claim 12 , wherein 1) at least a portion of the second gap extends into the second base but not through the second base so as to terminate at a second stop wall, 2) the first base is translatable relative to the first base in the second gap so as to move the second instrument arm away from the first instrument arm until the first base contacts the second stop wall, and 3) the first base is translatable relative to the second base in the second gap so as to move the first instrument arm away from the second instrument arm until the first base contacts the second stop wall.

14. The intervertebral implant system of claim 13 , wherein the first and second members define respective first and second handle portions that are movable toward each other so as to cause the first and second bases to translate within the second and first gaps, respectively, thereby moving the first and second instrument arms away from each other.

15. The intervertebral implant system of claim 1 , wherein the first and second instrument arms comprise respective first and second engagement members that, in turn, define first and second dovetailed gripping portions, respectively, that are configured to releaseably couple the expansion instrument to the first and second frame arms, respectively.

16. The intervertebral implant system of claim 1 , wherein the first and second instrument arms are configured to elastically deflect the first and second frame arms away from each other a sufficient distance such that the frame receives the spacer, and the first and second frame arms are configured to flex elastically so as to subsequently apply a retention force to the intervertebral spacer that retains the spacer in the frame.

17. The intervertebral implant system as recited in claim 1 , wherein the cortical spacer body defines at least one groove sized to receive first and second retention members of the first and second frame arms, respectively.

18. The intervertebral implant system as recited in claim 1 , wherein the spacer defines a proximal end surface that comprises the cancellous spacer body, and a distal end surface that defines the cortical spacer body, and wherein the distal end has a respective width, the proximal end has a respective width, and the respective width of the distal end is less than the respective width of the proximal end.

Assignees

• Depuy Synthes Products Inc

Inventors

• Schmura Kurt
• Chan Edwin
• Chronister Benjamin
• Murphy Raymond
• Jacene Michael

Classifications

• A61B17/86

  Pins or screws {or threaded wires; nuts therefor (A61B17/72 take precedence)} · CPC title

• A61F2002/30433

  using additional screws, bolts, dowels, rivets or washers e.g. connecting screws · CPC title

• A61F2002/30904

  serrated profile, i.e. saw-toothed · CPC title

• A61F2002/30131

  horseshoe- or crescent- or C-shaped or U-shaped · CPC title

• A61F2002/30787

  inclined obliquely with respect to each other · CPC title