Active stability control of compression systems utilizing electric machines

Patent metadata

Field	Value
Publication number	US-11539316-B2
Application number	US-201916526184-A
Country	US
Kind code	B2
Filing date	Jul 30, 2019
Priority date	Jul 30, 2019
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

The present disclosure is directed to turbine engines and systems for active stability control of rotating compression systems utilizing an electric machine operatively coupled thereto. In one exemplary aspect, an electric machine operatively coupled with a compression system, e.g., via a shaft system, is controlled to provide shaft damping for instability fluctuations of the pressurized fluid stream within the compression system. Based on control data indicative of a system state of the compression system, a control parameter of the electric machine is adjusted to control or change an output of the shaft system. Adjusting the shaft system output by adjusting one or more control parameters of the electric machine allows the compression system to dampen instability fluctuations of the fluid stream within the compression system. A method for active stability control of a compression system operatively coupled with an electric machine via a shaft system is also provided.

First claim

What is claimed is:

1. A turbine engine, comprising:
a compressor configured to pressurize an incoming air stream into a pressurized air stream;
a combustion chamber fluidly connected with the compressor and configured to receive the pressurized air stream from the compressor, wherein fuel is injected into the pressurized air stream and ignited in the combustion chamber so as to raise a temperature and energy level of the pressurized air stream;
a turbine fluidly connected with the combustion chamber and configured to receive combustion products that flow from the combustion chamber;
a shaft system;
an electric generator operatively coupled with the compressor via the shaft system;
one or more electrical loads electrically connectable with the electric generator via a power bus system;
a controller configured to:
receive control data indicative of a system state of the compressor, wherein the control data indicative of the system state of the compressor comprises at least one of a mass flow of the pressurized air stream through the compressor, a pressure of the pressurized air stream flowing through the compressor, and a rotational speed of the compressor;
determine a damping control command representative of instructions for adjusting a control parameter of the electric generator based at least in part on the control data, the control parameter being a voltage output of the electric generator; and
control the electric generator to adjust the control parameter based at least in part on the damping control command to change an output of the shaft system for damping instability fluctuations of the pressurized air stream within the compressor, and
wherein in controlling the electric generator to adjust the control parameter based at least in part on the damping control command to change the output of the shaft system for damping instability fluctuations of the pressurized air stream within the compressor, the controller is configured to cause a torque load placed on the shaft system by the electric generator i) that is in phase with mass flow fluctuations of the pressurized air stream within the compressor; or ii) that is out of phase with the mass flow fluctuations of the pressurized air stream within the compressor according to a phase lag offset.

2. The turbine engine of claim 1 , wherein the damping control command is determined based at least in part on a measured compressor parameter and a reference compressor parameter, wherein the reference compressor parameter is based at least in part on an operating point of the compressor.

3. The turbine engine of claim 1 , wherein in determining the damping control command, the controller is configured to:
generate a control command based at least in part on a rotational speed of the compressor;
determine an adjusted control command based at least in part on the control command and the damping control command; and
generate a command signal representative of instructions for adjusting the control parameter of the electric generator.

4. The turbine engine of claim 1 , further comprising:
one or more sensors communicatively coupled with the controller and configured for sensing one or more compressor parameters indicative of the system state of the compressor, wherein the control data is received at least in part from the one or more sensors.

5. The turbine engine of claim 1 , wherein the control data received by the controller further comprises an electrical power demand placed on the electric generator by the one or more electrical loads electrically connected with the electric generator, and wherein the electric generator is controlled to adjust the control parameter based at least in part on the electrical power demand.

6. The turbine engine of claim 1 , wherein the output of the shaft system is a shaft speed of one or more shafts of the shaft system, and wherein when the shaft speed of the shaft system is changed, a rotational speed of the compressor is changed for damping instability fluctuations of the pressurized air stream within the compressor.

7. The turbine engine of claim 1 , wherein the damping control command is representative of instructions for adjusting a control parameter of the one or more electrical loads electrically connected to the electric generator based at least in part on the control data, and
wherein the one or more electrical loads are controlled, directly or indirectly by one or more controllable sources on the power bus system, by the controller to adjust the control parameter based at least in part on the damping control command to change an output of the shaft system for damping instability fluctuations of the pressurized air stream within the compressor.

8. The turbine engine of claim 1 , wherein the compressor is a high pressure compressor, the turbine is a high pressure turbine, and the shaft system comprises a high pressure shaft operatively coupling the high pressure compressor with the high pressure turbine, and wherein the turbine engine further comprises:
a low pressure compressor positioned upstream of the high pressure compressor;
a low pressure turbine positioned downstream of the high pressure turbine, wherein the shaft system comprises a low pressure shaft operatively coupling the low pressure compressor and the low pressure turbine, and
wherein the electric generator is operatively coupled with the low pressure shaft and the control data is indicative of the system state of the high pressure compressor, and wherein the controller is configured to control the electric generator to adjust the control parameter based at least in part on the damping control command to change an output of the low pressure shaft for damping instability fluctuations of the pressurized air stream within the high pressure compressor.

9. The turbine engine of claim 1 , wherein the turbine engine is an aeroderivative gas turbine engine.

10. The turbine engine of claim 1 , wherein the turbine engine is an auxiliary power unit.

11. The turbine engine of claim 1 , wherein the compressor is a centrifugal compressor.

12. The turbine engine of claim 1 , wherein the turbine engine is a turbofan.

13. The turbine engine of claim 1 , the torque load placed on the shaft system by the electric generator is in phase with mass flow fluctuations of the pressurized air stream within the compressor.

14. The turbine engine of claim 1 , wherein the torque load placed on the shaft system by the electric generator is out of phase with mass flow fluctuations of the pressurized air stream within the compressor according to the phase lag offset.

15. A method for active stability control of a compression system operatively coupled with an electric generator via a shaft system, the method comprising:
receiving control data indicative of a system state of the compression system, wherein the control data indicative of the system state of the compressor comprises at least one of a mass flow of the pressurized air stream through the compressor, a pressure of the pressurized air stream flowing through the compressor, and a rotational speed of the compressor;
determining a damping control command representative of instructions for adjusting a control parameter of the electric generator based at least in part on the control data, the control parameter being a voltage output of the electric generator; and
adjusting the control parameter of the electric generator based at least in part on the damping control command to change an output of the shaft system for damping instability fluctuations of a fluid stream within the compression system, and wherein the electric generato

Assignees

• Gen Electric

Inventors

• Gemin Paul Robert
• Radun Arthur Vorwerk
• Barone Dominic

Classifications

• H02K7/1823 Primary

  structurally associated with turbines or similar engines · CPC title

• H02P9/008

  wherein the generator is controlled by the requirements of the prime mover · CPC title

• F04D27/001

  Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring · CPC title

• F02C9/16 Primary

  Control of working fluid flow (F02C9/48 takes precedence; control of air-intake flow F02C7/057) · CPC title

• F02C9/00

  Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants (controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05) · CPC title