System and method for reducing delay in the modulation of a multi-phase output voltage from an inverter

Patent metadata

Field	Value
Publication number	US-11539283-B1
Application number	US-202117339378-A
Country	US
Kind code	B1
Filing date	Jun 4, 2021
Priority date	Jun 4, 2021
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

A power converter is configured to measure an output current and to determine a multi-phase voltage reference as a function of the output current. Within the same switching period the voltage reference is determined, a modulation routine determines a modulation index for each phase of the output voltage. In some instances, one or more phases must start modulation during the switching period before the new modulation index is determined. The modulation routine stores the value of the modulation index generated from the prior switching period and uses the stored value when a new value is not yet ready. An offset value for the phase voltage which used a modulation index from the prior switching period is determined in order to compensate the phase voltages of the other phases and to maintain a desired line-to-line voltage output from the power converter.

First claim

We claim:

1. A method for generating a multi-phase output voltage, comprising the steps of:
measuring a value of a current output from a power converter to a load within a first switching period;
determining a value of a multi-phase reference voltage as a function of the value of the current measured within the first switching period, wherein the multi-phase reference voltage has a first number of phases;
generating an output voltage for a first portion of phases of the multi-phase output voltage during the first switching period as a function of the multi-phase reference voltage determined in a switching period prior to the first switching period, wherein the first portion of phases has a second number of phases, the second number of phases is less than the first number of phases;
determining an offset value for a second portion of phases as a function of the multi-phase reference voltage and of the output voltage for the first portion of phases, wherein the second portion of phases has a third number of phases, the third number of phases is less than the first number phases and wherein a sum of the second number of phases and the third number of phases is equal to the first number of phases; and
generating an output voltage for the second portion of phases of the multi-phase output voltage during the first switching period as a function of the multi-phase reference voltage and of the offset value determined in the first switching period.

2. The method of claim 1 wherein the power converter is a motor drive and the load is a motor operatively connected to the motor drive.

3. The method of claim 1 wherein the step of generating the output voltage for the second portion of phases further comprises the steps of:
determining a difference between a phase voltage generated for the output voltage for the first portion of phases and a value of the phase voltage for the first portion of phases present in the multi-phase reference voltage within the first switching period, wherein the difference is the offset value; and
adding the offset value to a value of the phase voltage for the second portion of phases present in the multi-phase reference voltage within the first switching period to create a compensated reference voltage for the second portion of phases, and wherein the step of generating the output voltage for the second portion of phases uses the compensated reference voltage for each phase of the second portion of phases.

4. The method of claim 1 wherein:
the steps of generating the output voltages are performed in parallel with the steps of measuring the value of the current and determining the value of the multi-phase reference voltage, and
the output voltage for the first portion of phases requires that the corresponding output voltage begin generation during the first switching period before the value of the multi-phase reference voltage is determined.

5. The method of claim 1 wherein each step is performed once during a first half of the switching period and once during a second half of the switching period.

6. The method of claim 5 further comprising the steps of:
determining a second offset value corresponding to a zero sequence voltage resulting from the offset value for the second portion of phases; and
adding the second offset value to the multi-phase reference voltage for each of the phases.

7. A method for generating a three-phase output voltage from a power converter, wherein the power converter executes a plurality of instructions at a periodic interval, the method comprising the steps of:
during a first switching period:
measuring a first current feedback value for at least one phase output from the power converter, and
determining a first voltage reference for each phase of the three-phase output voltage as a function of the first current feedback value;

during a second switching period:
measuring a second current feedback value for the at least one phase output from the power converter,
determining a second voltage reference for each phase of the three-phase output voltage as a function of the second current feedback value,
generating switching signals for a first phase of the three-phase output voltage as a function of the first voltage reference for the corresponding phase,
determining an offset value for a second phase and a third phase of the three-phase output voltage, and
generating switching signals for the second phase and the third phase as a function of the second voltage reference for the corresponding phase and of the offset value.

8. The method of claim 7 wherein:
the step of determining the offset value further comprises determining a difference between the first voltage reference and the second voltage reference for the first phase, and
the step of generating switching signals for the second phase and the third phase further comprises the steps of:
adding the offset value to the second voltage reference for the second phase and for the third phase to create a compensated reference voltage for the second phase and for the third phase, and
generating switching signals for the second phase and the third phase as a function of the compensated reference voltage corresponding to the second and third phases.

9. The method of claim 7 wherein:
the steps of generating switching signals are performed in parallel with the steps of measuring the second current feedback and determining the second voltage reference, and
the switching signals for the first phase requires that the first phase begin switching during the second switching period before the second voltage reference is determined.

10. The method of claim 7 further comprising the steps of:
determining a second offset value corresponding to a zero sequence voltage resulting from the offset value for the second and third phases; and
adding the second offset value to the second voltage reference for each phase of the three-phase output voltage.

11. The method of claim 7 wherein measuring the second current feedback value and determining the second voltage reference for each phase is performed once during a first half of the corresponding switching period and once during a second half of the second switching period.

12. The method of claim 11 wherein the steps of generating switching signals for a first phase of the three-phase output voltage as a function of the first voltage reference for the corresponding phase, determining an offset value for a second phase and a third phase of the three-phase output voltage, and generating switching signals for the second phase and the third phase as a function of the second voltage reference for the corresponding phase and of the offset value are performed during the first half of the second switching period, the method further comprising the steps of:
during the second half of the second switching period:
generating switching signals for either the second phase or the third phase of the three-phase output voltage as a function of the second voltage reference for the corresponding phase determined during the first half of the second switching period,
determining an offset value for the first phase and for either the second phase or the third phase not selected above for generating switching signals,
adding the offset value to the corresponding phases to obtain a compensated voltage reference value and generating switching signals for the first phase and for either the second phase or the third phase not selected above for generating switching signals as a function of the compensated voltage reference value.

13. The method of claim 7 wherein the power converter is a motor drive and a three-phase

Assignees

• Rockwell Automation Tech Inc

Inventors

• Hoffman Jonathan D
• Shea Adam M

Classifications

• H02M3/33576

  having at least one active switching element at the secondary side of an isolation transformer · CPC title

• H02P21/18

  Estimation of position or speed · CPC title

• H02P1/26

  for starting an individual polyphase induction motor · CPC title

• H02M7/53875

  with analogue control of three-phase output · CPC title

• H02M7/53873

  with digital control · CPC title