Electric motor and radiator fan

Patent metadata

Field	Value
Publication number	US-11539265-B2
Application number	US-202016924022-A
Country	US
Kind code	B2
Filing date	Jul 8, 2020
Priority date	Jul 8, 2019
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

An electric motor including a rotor rotatably mounted about a rotational axis extending in the axial direction, and a stator including stator teeth widened in a T shape at the tooth-base side to form pole tabs and extending in the circumferential direction. The pole tabs may form a bearing shoulder. A respective stator slot for receiving coils of a stator winding is formed between adjacent stator teeth and a slot opening formed between mutually facing pole tabs. A reinforcing element may be inserted into a slot opening. The reinforcing element are held on mutually facing pole tabs of adjacent stator teeth by the bearing shoulders. The reinforcing element includes a contour that engages a bearing region to reduce a contact area with the bearing shoulders.

First claim

What is claimed is:

1. An electric motor comprising:
a rotor rotatably mounted about a rotational axis extending in an axial direction; and
a stator provided with a laminated core, forming a stator yoke, a number of stator teeth extending radially from the stator yoke, and a number of reinforcing elements,
wherein each of the stator teeth are T shaped and include a tooth-base side forming pole tabs extending in a circumferential direction defined by the stator,
wherein the stator defines a stator slot and a slot opening, wherein the stator slot is disposed between a first stator tooth and a second stator tooth, adjacent to the first stator tooth and configured to receive coils of a stator winding, wherein the slot opening is formed between a first pole tab and a second pole tab facing the first pole tab,
wherein the first pole tab forms a first bearing shoulder and the second pole tab forms a second bearing shoulder,
wherein a reinforcing element of the number of reinforcing elements includes a narrow side and a wider side, the wider side wider than the narrow side, the narrow side facing the first pole tab and defining a cutout forming a contour, and
wherein the reinforcing element is inserted into the slot opening and the contour engages the first bearing shoulder to hold the reinforcing element between the first pole tab and the second pole tab,
wherein the contour is configured to minimize a contact area between reinforcing element and the first bearing shoulder.

2. The electric motor of claim 1 , wherein the reinforcing elements is coated with a coating configured to increase electrical resistance of the reinforcing element.

3. The electric motor of claim 1 , wherein the laminated core is formed by a number of individual laminations each including an annular yoke portion and lamination teeth, wherein the lamination teeth are T-shaped and extend in a radial direction to form lamination tabs extending in the circumferential direction, wherein the stator yoke is formed by the yoke portions of each of the individual laminations, the stator teeth are formed by the lamination teeth, and the pole tabs are formed by the lamination tabs.

4. The electric motor of claim 1 , wherein the first pole tab includes a number of slot walls defining a slot facing towards the circumferential direction and extending in the axial direction, and wherein the first bearing shoulder is formed by a wall of one of the slot walls.

5. The electric motor of claim 4 , wherein the stator includes a plastic over molding that forms at least one of the slot walls.

6. The electric motor of claim 1 , wherein the reinforcing element is rectangular.

7. The electric motor of claim 6 , wherein the reinforcing element is formed by a non-magnetic material.

8. The electric motor of claim 7 , wherein the reinforcing element is formed by X5CrNi18-10.

9. The electric motor of claim 1 , wherein the reinforcing element includes at least one end-face narrow side defining a joining contour configured to engage the first pole tab to form a form fit connection between the first pole tab and the reinforcing element in the axial direction.

10. The electric motor of claim 9 , wherein the reinforcing element includes a peg, wherein the peg forms the joining contour.

11. The electric motor of claim 1 , wherein the reinforcing element defines at least one through-opening facing the stator slot.

12. A radiator fan for use in a motor vehicle, including the electric motor of one claim 1 .

13. The electric motor of claim 1 , wherein the reinforcing element defines a longitudinal axis and the reinforcing element is bilaterally symmetric with respect to the longitudinal axis.

14. An electric motor comprising:
a rotor configured to rotate about a rotational axis and extending in an axial direction; and
a stator circumferentially surrounding the rotor and including,
a stator yoke,
a first stator tooth and a second stator tooth each radially extending from the stator yoke, wherein a distal end of the first stator tooth forms a first pole tab and a distal end of the second stator tooth forms a second pole tab, adjacent to the first pole tab, wherein the first pole tab defines a bearing shoulder, and
a reinforcing element including a narrow side and a wider side, the wider side wider than the narrow side, the narrow side facing the first pole tab and defining a cutout forming a contour that engages the first pole tab,
wherein the contour is configured to minimize a contact area between reinforcing element and the bearing shoulder.

15. The electric motor of claim 14 , wherein the first pole tab extends in a circumferential direction from the first stator tooth and the second pole tab extends from the second stator tooth in the circumferential direction towards the first pole tab.

16. The electric motor of claim 15 , wherein the first pole tab includes first wall and a second wall, wherein the second wall defines a cutout and is disposed closer to the stator yoke than the first wall, and wherein the cutout forms the bearing shoulder.

17. The electric motor of claim 16 , wherein the reinforcing element includes a distal end and a peg extending therefrom, wherein the peg forms the contour.

18. The electric motor of claim 16 , wherein the stator yoke is formed by a plurality of stamped laminations.

Assignees

• Brose Fahrzeugteile Se & Co Kg Wuerzburg

Inventors

• Fella Maximilian
• Hermann Eugen
• Zhang Sunny
• Schulz Janik

Classifications

• F01P3/18

  Arrangements or mounting of liquid-to-air heat-exchangers (such arrangements on cylinders or cylinder heads F01P3/04; relative to vehicles B60K11/04) · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• F01P2005/046

  with electrical pump drive · CPC title

• H02K3/487 Primary

  Slot-closing devices · CPC title

• H02K1/185

  to outer stators · CPC title