Stator having winding cooling for an electrical machine

Patent metadata

Field	Value
Publication number	US-11539256-B2
Application number	US-201816494110-A
Country	US
Kind code	B2
Filing date	Mar 16, 2018
Priority date	Mar 17, 2017
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

Various embodiments include stator for an electrical machine comprising: a stator winding; and a yoke with a plurality of slots. There are a plurality of conductor segments connected to one another, wherein each conductor segment has one respective axially internal inner section and two respective axially external outer sections. The respective inner section of each conductor segment is embedded into a respective slot. Ducts for coolant flow in the axial direction are formed at least in a portion of each of the slots. The stator defines, at least in a first axial end region, a first coolant chamber fluidically encapsulated from a surrounding area. The first coolant chamber surrounds at least a portion of the respective outer sections of each of the conductor segments situated in the first axial end region. The first coolant chamber is fluidically connected to the ducts to conduct coolant into and/or out of the ducts.

First claim

What is claimed is:

1. A stator for an electrical machine having a central axis, the stator comprising:
a stator winding; and
a stator yoke having a plurality of slots;
wherein the stator winding includes a plurality of conductor segments connected to one another, wherein each conductor segment has one respective axially internal inner section, a first axially external outer section, and a second axially external outer section;
wherein the respective inner section of each conductor segment is embedded into a respective slot and the respective outer sections of each conductor segment extend axially beyond the respective slots;
wherein a duct for coolant flow in the axial direction is formed in one or more of the slots, the duct comprising a coolant pipe within which the respective inner section of one or more of the conductor segments is arranged;
wherein the respective inner sections of a subset of the plurality of conductor segments comprise u-shaped conductors forming the coolant pipe between adjacent conductors;
wherein the stator defines, at least in a first axial end region, a first coolant chamber fluidically encapsulated from a surrounding area, wherein the first coolant chamber surrounds at least a portion of the respective first axially external outer section of each of the conductor segments situated in the first axial end region; and
wherein the first coolant chamber is fluidically connected to the ducts to conduct coolant into and/or out of the ducts.

2. The stator as claimed in claim 1 , wherein: the first coolant chamber, in the first axial end region, feeds coolant into the ducts; and
an opposite second axial end region defines a coolant outlet side of the ducts.

3. The stator as claimed in claim 2 , further comprising electrical connections for the stator winding to be connected to an outer electrical circuit, wherein the electrical connections are arranged exclusively in the second axial end region.

4. The stator as claimed in claim 1 , further comprising, in a second axial end region opposite the first axial end region, a second coolant chamber fluidically encapsulated in relation to a surrounding area;
wherein the second coolant chamber surrounds at least a portion of the respective second axially external outer section of each of the conductor segments situated in the second axial end region.

5. The stator as claimed in claim 1 , wherein: the stator yoke is connected, in the first axial end region, to a covering plate;
the first coolant chamber is sealed off in a fluid-tight manner in relation to the covering plate; and
the covering plate defines a plurality of openings fluidically coupling the first coolant chamber to the ducts.

6. The stator as claimed in claim 1 , wherein the stator winding includes, in the region of the inner sections, an impregnating agent fluidically sealing off the ducts in relation to an outer surrounding area.

7. The stator as claimed in claim 1 , wherein:
the stator winding is formed by electrically connecting a plurality of prefabricated hairpin-shaped conductor elements; and
each of the hairpin-shaped conductor elements includes two inner sections.

8. The stator as claimed in claim 1 , wherein the stator winding is formed by electrically connecting a plurality of prefabricated rod-shaped and/or L-shaped conductor elements.

9. The stator as claimed in claim 1 , further comprising:
at least one second duct defined by an intermediate space between the respective inner sections of the conductor segments extending in the axial direction.

10. The stator as claimed in claim 1 , wherein:
for at least some of the conductor segments, the respective inner sections comprise hollow conductors; and
one or more ducts are defined by interiors of the respective conductors.

11. The stator as claimed in claim 10 , wherein, for at least some of the conductor segments, the inner sections comprise solid conductors.

12. The stator as claimed in claim 10 , wherein the hollow conductors are electrically connected to one another by conductor sections in solid form.

13. The stator as claimed in claim 10 , wherein:
some of the respective outer sections of the conductor segments comprise hollow conductors; and
the hollow conductors include, in the region of the outer sections, openings to feed coolant into the hollow conductor and/or conduct coolant out of the hollow conductor.

14. An electrical machine comprising:
a rotor;
a stator winding; and
a stator yoke having a plurality of slots;
wherein the stator winding includes a plurality of conductor segments connected to one another, wherein each conductor segment has one respective axially internal inner section, a first respective axially external outer section, and a second respective axially external outer section;
wherein the respective inner section of each conductor segment is embedded into a respective slot and the first respective outer section and the second respective outer section extend axially beyond the slot;
wherein a duct for coolant flow in the axial direction is formed in one or more of the slots, the duct comprising a coolant pipe within which the respective inner section of one or more of the conductor segments is arranged;
wherein the respective inner sections of a subset of the plurality of conductor segments comprise u-shaped conductors forming the coolant pipe between adjacent conductors;
wherein the stator defines, at least in a first axial end region, a first coolant chamber fluidically encapsulated from a surrounding area, wherein the first coolant chamber surrounds at least a portion of the respective first axially external outer section of each of the conductor segments situated in the first axial end region; and
wherein the first coolant chamber is fluidically connected to the ducts to conduct coolant into and/or out of the ducts.

15. The electrical machine as claimed in claim 14 , wherein there is no can.

Assignees

• Siemens Ag

Inventors

• Diehl Dirk
• Klöpzig Markus
• Schmidt Heinz
• Schröter Andreas
• Spagnolo Aristide
• Wilke Markus

Classifications

• H02K3/24 Primary

  with channels or ducts for cooling medium between the conductors · CPC title

• H02K9/197

  in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K3/22 Primary

  consisting of hollow conductors · CPC title