Generator control apparatus suitable for integrated starter generator and method of starting the same

Patent metadata

Field	Value
Publication number	US-11536238-B2
Application number	US-202117371636-A
Country	US
Kind code	B2
Filing date	Jul 9, 2021
Priority date	Dec 21, 2020
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

A method of starting an integrated starter generator drives a starter generator without using a rotor position sensor to start an engine. The method includes the following steps of: (a) applying a first drive current with a first frequency and a first amplitude to drive the starter generator to reversely rotate in a speed open-loop control mode, and acquiring a first load information according to a drive voltage and the first drive current of the starter generator, (b) confirming whether the first load information meets a heavy load condition, (c) stopping reversely rotating the starter generator when the first load information meets the heavy load condition, and (d) forwardly rotating the starter generator to drive the engine to start.

First claim

What is claimed is:

1. A method of starting an integrated starter generator, driving a starter generator without using a rotor position sensor to start an engine, the method comprising steps of:
(a) applying a first drive current with a first frequency and a first amplitude to drive the starter generator to reversely rotate in a speed open-loop control mode, acquiring a d-axis voltage signal and/or a q-axis voltage signal according to a drive voltage and the first drive current of the starter generator, and using the d-axis voltage signal and/or the q-axis voltage signal as a first load information,
(b) confirming whether the first load information meets a heavy load condition,
(c) stopping reversely rotating the starter generator when the first load information meets the heavy load condition, and
(d) forwardly rotating the starter generator to drive the engine to start,
wherein the speed open-loop control mode is according to whether the drive voltage and the first drive current correspondingly meet the heavy load condition, without referring to a speed of the starter generator.

2. The method of starting the integrated starter generator as claimed in claim 1 , wherein the step (d) comprises steps of:
(d1) applying a second drive current with a second frequency and a second amplitude to drive the starter generator to forwardly rotate,
(d2) estimating a speed of the starter generator according to the drive voltage and the second drive current, and
(d3) performing a forward-rotation closed-loop control to the starter generator when the speed reaches a predetermined speed.

3. The method of starting the integrated starter generator as claimed in claim 1 , before step (a) further comprising a step of:
(a0) providing a current component of a predetermined angle to make a rotor of the starter generator be attracted to the predetermined angle according to a start command.

4. The method of starting the integrated starter generator as claimed in claim 1 , wherein the step (c) comprises a step of:
(c1) providing a predetermined waiting time for the starter generator to be stationary.

5. The method of starting the integrated starter generator as claimed in claim 1 , wherein the step (a) comprises steps of:
(a1) acquiring a second load information according to the drive voltage and the first drive current, and
(a2) low-pass filtering the second load information to acquire the first load information.

6. The method of starting the integrated starter generator as claimed in claim 1 , wherein the first load corresponds a loading of the starter generator.

7. The method of starting the integrated starter generator as claimed in claim 1 , wherein the first load information is the d-axis voltage signal, and the d-axis voltage signal is a vertical-axis component of the drive voltage corresponding to a vertical-horizontal axis, and the step (c) comprises a step of:
(c2-1) meeting the heavy load condition when the first load information changes from being greater than or equal to a first threshold value to being less than the first threshold value, or when the first load information continuous to be less than the first threshold value for a predetermined time.

8. The method of starting the integrated starter generator as claimed in claim 1 , wherein the first load information is the q-axis voltage signal, and the q-axis voltage signal is a horizontal-axis component of the drive voltage corresponding to a vertical-horizontal axis, and the step (c) comprises a step of:
(c2-2) meeting the heavy load condition when the first load information changes from being less than or equal to a second threshold value to being greater than the second threshold value, or when the first load information continuous to be less than the second threshold value for a predetermined time.

Assignees

• Delta Electronics Inc

Inventors

• Chiang Hung-Hsing
• Chen Chin-Hao
• Li Cheng-Chung

Classifications

• F02N2200/043

  Starter voltage · CPC title

• F02N19/005 Primary

  Aiding engine start by starting from a predetermined position, e.g. pre-positioning or reverse rotation · CPC title

• F02N11/0859

  specially adapted to the type of the starter motor or integrated into it · CPC title

• F02N11/087

  Details of the switching means in starting circuits, e.g. relays or electronic switches · CPC title

• F02N2011/0896

  Inverters for electric machines, e.g. starter-generators · CPC title