Powertrain system

Patent metadata

Field	Value
Publication number	US-11536211-B2
Application number	US-202016918127-A
Country	US
Kind code	B2
Filing date	Jul 1, 2020
Priority date	Sep 3, 2019
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

A powertrain system includes a port injection internal combustion engine. A first start process is a process in which fuel is enclosed in a compression stroke cylinder when the engine is stopped, and based on a stored crank stop position, ignition is performed in a first cycle of the compression stroke cylinder upon engine start. A second start process is a process in which, based on the stored crank stop position, fuel injection is performed for an intake stroke cylinder while the engine is stopped, and based on the stored crank stop position, ignition is performed in the first cycle of the intake stroke cylinder upon engine start. When a catalyst temperature at the time engine start is requested is equal to or higher than a first threshold, a control device starts the internal combustion engine by at least one of the first start process and the second start process.

First claim

What is claimed is:

1. A powertrain system, comprising:
an internal combustion engine that is an inline three-cylinder engine and includes
three cylinders,
a crankshaft,
a fuel injection system including a fuel injection valve for each of the three cylinders, the fuel injection valve being configured to inject fuel into an intake port,
an ignition system that ignites an air-fuel mixture, and
an exhaust control catalyst disposed in an exhaust passage;

a first electric motor that is able to crank the internal combustion engine;
a stop position sensor that detects a crank stop position of the crankshaft;
a rotating electrical machine coupled to the crankshaft; and
a control device configured to
control the internal combustion engine and the first electric motor,
perform a stop position storage process of storing the crank stop position detected by the stop position sensor,
execute an early start mode when a temperature of the exhaust control catalyst at a time an engine start request is made is equal to or higher than a first threshold, the early start mode being a mode in which the internal combustion engine is started by at least one of a first start process and a second start process,
execute a normal start mode when the temperature of the exhaust control catalyst at the time the engine start request is made is lower than the first threshold, the normal start mode being a mode in which the internal combustion engine is started by neither the first start process nor the second start process, and
perform stop position control, the stop position control being control in which the rotating electrical machine is controlled such that the crank stop position is located within a predetermined range that is required to perform at least one of the first start process and the second start process, wherein

the first start process is a process that is performed for a compression stroke cylinder that is in a compression stroke while the engine is stopped, and is a process in which fuel injection is performed such that fuel is introduced into the compression stroke cylinder during a last intake stroke that is performed in a course of stopping the engine, and based on the stored crank stop position, ignition is performed in a first cycle of the compression stroke cylinder after start of cranking in response to the engine start request,
the second start process is a process that is performed for an intake stroke cylinder that is in an intake stroke while the engine is stopped, and is a process in which, based on the stored crank stop position, fuel injection is performed during a period from a time when the engine start request is made to a first timing at which an intake valve is closed after the start of the cranking, and based on the stored crank stop position, ignition is performed in a first cycle of the intake stroke cylinder after the start of the cranking,
the compression stroke and the intake stroke are strokes of a piston inside each of the three cylinders once movement of the internal combustion engine starts, and
a reference position of the predetermined range of the crank stop position is such a position that a piston stop position of the compression stroke cylinder is 60° before a compression top dead center in crank angle and a piston stop position of the intake stroke cylinder is 60° after an exhaust top dead center in the crank angle.

2. The powertrain system according to claim 1 , wherein
the first electric motor is a motor generator that is able to crank the internal combustion engine and that also generates electric power using power of the internal combustion engine, the powertrain system further comprising:
a second electric motor that drives a vehicle equipped with the powertrain system; and
a battery that stores the electric power generated by the motor generator, wherein
the control device controls the second electric motor and the motor generator.

3. The powertrain system according to claim 2 , wherein
the internal combustion engine is exclusively for power generation.

4. The powertrain system according to claim 2 , wherein
the control device starts the fuel injection by the second start process before the start of the cranking.

5. The powertrain system according to claim 1 , wherein
the control device starts the fuel injection by the second start process in synchronization with the start of the cranking.

6. A powertrain system, comprising:
an internal combustion engine including
at least one cylinder,
a crankshaft,
a fuel injection system including a fuel injection valve for each of the at least one cylinder, the fuel injection valve being configured to inject fuel into an intake port,
an ignition system that ignites an air-fuel mixture, and
an exhaust control catalyst disposed in an exhaust passage;

a first electric motor that is able to crank the internal combustion engine;
a stop position sensor that detects a crank stop position of the crankshaft; and
a control device configured to
control the internal combustion engine and the first electric motor,
perform a stop position storage process of storing the crank stop position detected by the stop position sensor,
execute an early start mode when a temperature of the exhaust control catalyst at a time an engine start request is made is equal to or higher than a first threshold, the early start mode being a mode in which the internal combustion engine is started by at least one of a first start process and a second start process,
execute a normal start mode when the temperature of the exhaust control catalyst at the time the engine start request is made is lower than the first threshold, the normal start mode being a mode in which the internal combustion engine is started by neither the first start process nor the second start process, and
in the early start mode, the control device performs both the first start process and the second start process when a vehicle speed of a vehicle equipped with the powertrain system is equal to or higher than a second threshold, and performs only one of the first start process and the second start process when the vehicle speed is lower than the second threshold, wherein

the first start process is a process that is performed for a compression stroke cylinder that is in a compression stroke while the engine is stopped, and is a process in which fuel injection is performed such that fuel is introduced into the compression stroke cylinder during a last intake stroke that is performed in a course of stopping the engine, and based on the stored crank stop position, ignition is performed in a first cycle of the compression stroke cylinder after start of cranking in response to the engine start request,
the second start process is a process that is performed for an intake stroke cylinder that is in an intake stroke while the engine is stopped, and is a process in which, based on the stored crank stop position, fuel injection is performed during a period from a time when the engine start request is made to a first timing at which an intake valve is closed after the start of the cranking, and based on the stored crank stop position, ignition is performed in a first cycle of the intake stroke cylinder after the start of the cranking, and
the compression stroke and the intake stroke are strokes of a piston inside the at least one cylinder once movement of the internal combustion engine starts.

7. The powertrain system according to claim 6 , wherein
the first electric motor is a motor generator that is able to crank the internal combustion engine and that generates electric power using power of the internal combustion engine, the powertrain system further comprising:
a second electric motor that drives the vehicle; and
a battery th

Assignees

• Toyota Motor Co Ltd

Inventors

• Hotta Shintaro
• Kawai Takashi
• Fushiki Shunsuke
• WAKABAYASHI Hideto
• Ito Hirokazu

Classifications

• F02B2075/1816

  four · CPC title

• F02D2200/0802

  Temperature of the exhaust gas treatment apparatus · CPC title

• F02M69/044

  for injecting into the intake conduit downstream of an air throttle valve · CPC title

• F02D41/065

  at hot start or restart (F02D41/067 takes precedence) · CPC title

• B60K6/24 Primary

  characterised by the combustion engines · CPC title