Tubular member for exhaust gas treatment device and exhaust gas treatment device using the tubular member, and method of manufacturing tubular member for exhaust gas treatment device

Patent metadata

Field	Value
Publication number	US-11536180-B2
Application number	US-202117457730-A
Country	US
Kind code	B2
Filing date	Dec 6, 2021
Priority date	Feb 26, 2021
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

A tubular member for an exhaust gas treatment device according to at least one embodiment of the present invention includes: a tubular main body made of a metal; and an insulating layer formed at least on an inner peripheral surface of the tubular main body. The insulating layer contains glass, and the glass has a content of an alkali metal element of 1,000 ppm or less.

First claim

What is claimed is:

1. A tubular member for an exhaust gas treatment device, comprising:
a tubular main body made of a metal; and
an insulating layer formed at least on an inner peripheral surface of the tubular main body,
wherein the insulating layer contains glass, and
wherein the glass has a content of an alkali metal element of 1,000 ppm or less.

2. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the tubular main body contains chromium.

3. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the alkali metal element contains one or more kinds of elements selected from sodium, potassium, and a combination thereof.

4. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the tubular main body is made of stainless steel.

5. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the insulating layer has a thickness of from 30 μm to 800 μm.

6. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the insulating layer has a pressing deformation temperature of 600° C. or more, which is defined as follows:
the pressing deformation temperature is a temperature at which the insulating layer is deformed by 10% with respect to a thickness of the insulating layer in a thickness direction of the insulating layer when the insulating layer is heated at a temperature increase rate of 10° C./min while being pressed at a pressure of 0.1 MPa through use of an alumina needle of 1 mmΦ.

7. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the glass contains silicon, boron, and magnesium.

8. The tubular member for an exhaust gas treatment device according to claim 1 , wherein the glass contains barium, and one of lanthanum, zinc, and a combination thereof.

9. An exhaust gas treatment device, comprising:
an electric heating catalyst support capable of heating an exhaust gas; and
the tubular member for an exhaust gas treatment device of claim 1 configured to accommodate the electric heating catalyst support.

10. A method of manufacturing a tubular member for an exhaust gas treatment device including a tubular main body made of a metal and an insulating layer formed at least on an inner peripheral surface of the tubular main body,
the method comprising:
preparing a tubular main body; and
forming an insulating layer containing glass on an inner peripheral surface of the tubular main body,
wherein the glass in the insulating layer has a content of an alkali metal element of 1,000 ppm or less.

11. The manufacturing method according to claim 10 , wherein the alkali metal element contains one or more kinds of elements selected from sodium, potassium, and a combination thereof.

12. The manufacturing method according to claim 10 , wherein the insulating layer has a thickness of from 30 μm to 800 μm.

13. The manufacturing method according to claim 10 , wherein the glass contains silicon, boron, and magnesium.

14. The manufacturing method according to claim 10 , wherein the glass contains barium, and one of lanthanum, zinc, and a combination thereof.

15. A tubular member for an exhaust gas treatment device, comprising:
a tubular main body made of stainless steel containing chromium; and
an insulating layer formed at least on an inner peripheral surface of the tubular main body,
wherein the insulating layer contains glass,
wherein the glass contains silicon, boron, aluminum, and barium, and further contains one of magnesium, lanthanum, zinc, calcium, strontium, and a combination thereof,
wherein the glass has a content of an alkali metal element of 1,000 ppm or less,
wherein the insulating layer has a thickness of from 100 μm to 550 μm, and
wherein the insulating layer has a pressing deformation temperature of 600° C. or more, which is defined as follows:
the pressing deformation temperature is a temperature at which the insulating layer is deformed by 10% with respect to a thickness of the insulating layer in a thickness direction of the insulating layer when the insulating layer is heated at a temperature increase rate of 10° C./min while being pressed at a pressure of 0.1 MPa through use of an alumina needle of 1 mmΦ.

Assignees

• Ngk Insulators Ltd

Inventors

• Shibagaki Yukinari
• Tanaka Daichi

Classifications

• F01N2530/00

  Selection of materials for tubes, chambers or housings · CPC title

• B01D53/94

  by catalytic processes · CPC title

• C03C3/066

  containing zinc · CPC title

• F01N2370/02

  used in catalytic reactors · CPC title

• F01N3/2026

  directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect · CPC title