Structural direct-write additive manufacturing of molten metals

US11535912B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-11535912-B2
Application numberUS-202117361485-A
CountryUS
Kind codeB2
Filing dateJun 29, 2021
Priority dateJun 16, 2016
Publication dateDec 27, 2022
Grant dateDec 27, 2022

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %. The invention is also directed to a method of structural direct-write additive manufacturing using the above-described alloy, as well as 3D objects produced by the method. The invention is also directed to methods of producing the above-described alloy.

First claim

Opening claim text (preview).

What is claimed is: 1. A solid alloy composition comprising: (i) layers of an alloy comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanum (La), and combination thereof, and a eutectic intermetallic present within said alloy in an amount ranging from about 0.5 wt. % to 7.5 wt. %; and (ii) an interface functioning to weld the layers, wherein said interface contains said eutectic intermetallic in an amount greater than the amount of the eutectic intermetallic within the layers of the alloy. 2. The alloy of claim 1 , wherein said rare earth element is Ce, wherein said Ce is present in said alloy in an amount up to 8 wt. %. 3. The alloy of claim 1 , wherein said rare earth element is La, wherein said La is present in said alloy in an amount up to 10 weight percent %. 4. The alloy of claim 1 , wherein said alloy further comprises at least one additional alloying element selected from the group consisting of iron (Fe), silicon (Si) and magnesium (Mg). 5. The alloy of claim 4 , wherein Fe is present in said alloy in an amount up to 2 wt. %, Si is present in said alloy in an amount up to 2 wt. %, and Mg is present in said alloy in an amount up to 30 wt. %. 6. The alloy of claim 1 , wherein said alloy further comprises an additive selected from the group consisted of SiC, carbon nanotube (CNT), alumina and boron nitride. 7. The alloy of claim 6 , wherein said additive is present in said alloy in an amount up to 30 vol %. 8. The alloy of claim 1 , wherein said alloy is an Al—Ce alloy, with said Ce present in an amount of about 0.5 to 7 wt. % by weight of said alloy, and said eutectic intermetallic is Al 11 Ce 3 . 9. The alloy of claim 1 , wherein said alloy is an Al—La alloy, and said eutectic intermetallic is Al 11 La 3 .

Assignees

Inventors

Classifications

  • Moulding by spraying metal on a surface · CPC title

  • Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials · CPC title

  • C22C21/00Primary

    Alloys based on aluminium · CPC title

  • Processes of additive manufacturing · CPC title

  • Process efficiency · CPC title

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What does patent US11535912B2 cover?
An alloy for structural direct-writing additive manufacturing comprising a base element selected from the group consisting of aluminum (Al), nickel (Ni) and a combination thereof, and a rare earth element selected from the group consisting of cerium (Ce), lanthanide (La) and a combination thereof, and a eutectic intermetallic present in said alloy in an amount ranging from about 0.5 wt. % to 7.…
Who is the assignee on this patent?
Ut Battelle Llc, Eck Ind Inc
What technology area does this patent fall under?
Primary CPC classification C22C21/00. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue Dec 27 2022 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 3 related publications on this page (citations in our corpus or others sharing the same primary CPC).