Impeller and motor assembly

Patent metadata

Field	Value
Publication number	US-11534565-B2
Application number	US-201916589882-A
Country	US
Kind code	B2
Filing date	Oct 1, 2019
Priority date	Dec 18, 2012
Publication date	Dec 27, 2022
Grant date	Dec 27, 2022

Abstract

A breathing assistance apparatus has a pressurised gases source featuring a lightweight impeller with a plastic shaft. The impeller is shroudless. The plastic shaft is supported within the stator by a bearing structure. The resilient motor mount couples the stator and the housing and provides compliance and/or damping for the motor.

First claim

The invention claimed is:

1. A breathing assistance apparatus comprising:
a pressurised gases source comprising:
a housing,
a gases inlet,
a gases outlet configured to emit pressurised gases, and
a motor comprising:
a rotor comprising a central opening, the central opening comprising a central portion with an indent,
a rotatable shaft arranged to extend through the central opening,
a one-piece plastic insert in contact with the rotatable shaft and the indent of the central opening, thereby directly coupling the rotatable shaft to the rotor, and
at least one bearing structure that supports the rotatable shaft within a stator.

2. The breathing assistance apparatus according to claim 1 , wherein the at least one bearing structure comprises one or more flexible and/or resilient bearing mounts that provides compliance and/or preload and/or damping for the rotatable shaft.

3. The breathing assistance apparatus according to claim 1 , further comprising a lightweight impeller coupled to the rotatable shaft.

4. The breathing assistance apparatus according to claim 1 , further comprising a flexible and/or resilient motor mount that couples the stator and the housing to provide compliance and/or damping for the motor.

5. The breathing assistance apparatus according to claim 1 , wherein the pressurised gases source further comprises a partition to define first and second interior regions within the housing, wherein the first and second interior regions are fluidly connected by a crescent shaped opening formed in or by the partition.

6. The breathing assistance apparatus according to claim 1 , wherein the indent spans a full vertical thickness of the rotor immediately adjacent to the indent.

7. The breathing assistance apparatus according to claim 1 , wherein the one-piece plastic insert prevents relative motion between the rotor and the rotatable shaft.

8. The breathing assistance apparatus according to claim 1 , wherein the central portion of the central opening comprises four indents.

9. The breathing assistance apparatus according to claim 8 , wherein each indent of the four indents is equidistant from adjacent indents.

10. The breathing assistance apparatus according to claim 1 , wherein the indent is substantially rectangular.

11. The breathing assistance apparatus according to claim 1 , wherein the rotatable shaft is metal.

12. The breathing assistance apparatus according to claim 1 , wherein the rotatable shaft comprises a relatively rough section that engages with the one-piece plastic insert.

13. The breathing assistance apparatus according to claim 12 , wherein the relatively rough section is a knurled section.

14. The breathing assistance apparatus according to claim 1 , wherein the rotatable shaft comprises a hexagonal cross-section.

15. The breathing assistance apparatus according to claim 1 , wherein the one-piece plastic insert has a radially outermost surface that is between an outer surface of the rotatable shaft and an outermost surface of the rotor.

16. A breathing assistance apparatus comprising:
a pressurised gases source comprising:
a housing;
a gases inlet,
a gases outlet adapted to emit pressurised gases, and
a motor comprising:
a rotor comprising a central opening, the central opening comprising a central portion with an indent,
a rotatable plastic shaft being formed with an integrated portion that is arranged to engage with the indent, thereby coupling the rotatable plastic shaft to the rotor, and
at least one bearing structure that supports the rotatable plastic shaft within a stator.

17. The breathing assistance apparatus according to claim 16 , wherein the at least one bearing structure comprises one or more flexible and/or resilient bearing mounts that provides compliance and/or preload and/or damping for the rotatable plastic shaft.

18. The breathing assistance apparatus according to claim 16 , further comprising a lightweight impeller coupled to the rotatable plastic shaft.

19. The breathing assistance apparatus according to claim 18 , wherein the lightweight impeller is shroudless.

20. The breathing assistance apparatus according to claim 16 , further comprising a flexible and/or resilient motor mount that couples the stator and the housing to provide compliance and/or damping for the motor.

21. The breathing assistance apparatus according to claim 16 , wherein the pressurised gases source further comprises a partition to define first and second interior regions within the housing, wherein the first and second interior regions are fluidly connected by a crescent shaped opening formed in or by the partition.

22. The breathing assistance apparatus according to claim 16 , wherein the indent spans a full vertical thickness of the rotor immediately adjacent to the indent.

23. The breathing assistance apparatus according to claim 16 , wherein the rotatable plastic shaft prevents relative motion between the rotor and the rotatable plastic shaft.

24. The breathing assistance apparatus according to claim 16 , wherein the central portion of the central opening comprises four indents.

25. The breathing assistance apparatus according to claim 24 , wherein each indent of the four indents is equidistant from adjacent indents.

26. The breathing assistance apparatus according to claim 16 , wherein the indent is substantially rectangular.

27. The breathing assistance apparatus according to claim 16 , wherein the rotatable plastic shaft comprises a hexagonal cross-section.

28. The breathing assistance apparatus according to claim 16 , wherein an outermost surface of the rotatable plastic shaft is radially inward of an outermost surface of the rotor.

Assignees

• Fisher & Paykel Healthcare Ltd

Inventors

• Bothma Johannes Nicolaas
• Bent Scott
• Darby Adam John

Classifications

• F04D29/023

  especially adapted for elastic fluid pumps · CPC title

• A61M2205/3368

  Temperature · CPC title

• F04D25/0606

  the electric motor being specially adapted for integration in the pump · CPC title

• F05D2260/96

  Preventing, counteracting or reducing vibration or noise · CPC title

• A61M16/0069

  the speed thereof being controlled by respiratory parameters, e.g. by inhalation · CPC title