Brake system for a compressor

Patent metadata

Field	Value
Publication number	US-11531307-B2
Application number	US-201916591275-A
Country	US
Kind code	B2
Filing date	Oct 2, 2019
Priority date	Oct 2, 2019
Publication date	Dec 20, 2022
Grant date	Dec 20, 2022

Abstract

A heating, ventilation, and/or air conditioning (HVAC) system includes a compressor having an impeller configured to rotate and drive a working fluid through a working fluid circuit of the HVAC system in an active operating mode. The HVAC system further includes a controller configured to, in response to receiving an input indicative of a transition to operate in an inactive operating mode, suspend the active operating mode by interrupting a supply of power to the compressor, adjust pre-rotation vanes of the compressor, a variable geometry diffuser of the compressor to a first position, or both to enable a backflow of the working fluid through the compressor for a first interval of time, and, after the first interval of time has elapsed, adjust the pre-rotation vanes, the variable geometry diffuser, or both to a second position to block the backflow of the working fluid through the compressor.

First claim

The invention claimed is:

1. A heating, ventilation, and/or air conditioning (HVAC) system, comprising:
a compressor comprising an impeller configured to rotate and drive a working fluid in a first direction through the compressor and through a working fluid circuit of the HVAC system in an active operating mode of the HVAC system; and
a controller configured to, in response to receiving an input indicative of suspending operation of the HVAC system:
suspend the active operating mode of the HVAC system by interrupting a supply of power to the compressor;
adjust pre-rotation vanes of the compressor, a variable geometry diffuser of the compressor, or both to a first position to enable a backflow of the working fluid through the compressor in a second direction, opposite the first direction, for a first interval of time; and
after the first interval of time has elapsed, adjust the pre-rotation vanes of the compressor, the variable geometry diffuser of the compressor, or both to a second position to block the backflow of the working fluid through the compressor.

2. The HVAC system of claim 1 , wherein the first position of the pre-rotation vanes and/or the variable geometry diffuser is an open position or a partially open position.

3. The HVAC system of claim 1 , wherein the second position of the pre-rotation vanes and/or the variable geometry diffuser is a closed position.

4. The HVAC system of claim 1 , wherein the controller comprises a tangible, non-transitory, computer-readable medium storing executable instructions that, when executed by a processor, are configured to cause the processor to suspend the active operating mode of the HVAC system, adjust the pre-rotation vanes of the compressor, adjust the variable geometry diffuser of the compressor, or any combination thereof.

5. The HVAC system of claim 1 , comprising:
a motor configured to drive rotation of the impeller of the compressor during the active operating mode of the HVAC system; and
a variable speed drive configured to supply the power to the motor.

6. The HVAC system of claim 5 , wherein the controller is configured to suspend the active operating mode of the HVAC system by interrupting the power supplied to the motor via the variable speed drive.

7. The HVAC system of claim 1 , wherein the controller is configured to receive feedback indicative of a rotational speed of the impeller and determine that the HVAC system is in an idle state in response to the feedback indicative of the rotational speed of the impeller being below a rotational speed threshold.

8. The HVAC system of claim 7 , wherein the controller is configured to operate the HVAC in the active operating mode based on a determination that the HVAC system is in the idle state.

9. A heating, ventilation, and/or air conditioning (HVAC) system, comprising:
a compressor comprising an impeller configured to rotate and direct a flow of working fluid through a working fluid circuit of the HVAC system;
a motor configured to drive the impeller to rotate;
a controller communicatively coupled to the motor, wherein the controller is configured to:
manage supply of power to the motor to drive the impeller to rotate in an active operating mode of the HVAC system;
receive an indication to operate the HVAC system in an inactive operating mode;
interrupt the supply of power to the motor in response to receipt of the indication to operate the HVAC system in the inactive operating mode;
adjust pre-rotation vanes and/or a variable geometry diffuser of the compressor to enable a backflow of the working fluid through the impeller for a first interval of time, wherein the backflow of the working fluid comprises flow of the working fluid from a condenser disposed along the working fluid circuit, through the impeller, and toward an evaporator disposed along the working fluid circuit in response to receipt of the indication to operate the HVAC system in the inactive operating mode; and
adjust the pre-rotation vanes and/or the variable geometry diffuser to block the backflow of the working fluid through the impeller for a second interval of time after the first interval of time.

10. The HVAC system of claim 9 , wherein the controller is configured to:
receive feedback indicative of a rotational speed of the impeller being below a rotational speed threshold; and
enable the supply of power to the motor in response to receiving the feedback indicative of the rotational speed of the impeller being below the rotational speed threshold in order to operate the HVAC system in the active operating mode.

11. The HVAC system of claim 9 , comprising a sensor communicatively coupled to the controller, wherein the sensor is configured to transmit sensor feedback indicative of a time, wherein the controller is configured to adjust the pre-rotation vanes and/or the variable geometry diffuser to adjust the backflow of the working fluid based on the time.

12. The HVAC system of claim 9 , comprising a variable orifice disposed along the working fluid circuit and configured to enable the working fluid to flow from the condenser directly to the evaporator.

13. The HVAC system of claim 12 , wherein the controller, in response to receipt of the indication to operate the HVAC system in the inactive operating mode, is configured to:
adjust the variable orifice to enable the working fluid to flow from the condenser directly to the evaporator at a first flow rate for the first interval of time; and
adjust the variable orifice to enable the working fluid to flow from the condenser directly to the evaporator at a second flow rate, different from the first flow rate, for the second interval of time.

14. The HVAC system of claim 9 , wherein the controller is configured to adjust the pre-rotation vanes and/or the variable geometry diffuser to enable a partial backflow of the working fluid through the impeller for a third interval of time between the first interval of time and the second interval of time.

15. A tangible, non-transitory, computer-readable medium comprising executable instructions that, when executed by a processor in response to receiving an input indicative of a transition of a heating, ventilation, and/or air conditioning (HVAC) system to operate in an inactive operating mode, are configured to cause the processor to:
suspend operation of a compressor of the HVAC system in order to operate the HVAC system in the inactive operating mode, wherein the compressor comprises an impeller configured to rotate and thus drive a working fluid through a working fluid circuit of the HVAC system;
receive feedback from a sensor indicative of an operating parameter of the compressor; and
adjust a position of a fluid flow adjustment feature of the compressor to enable a flow of the working fluid in a backflow direction from a condenser of the HVAC system, through the compressor, and toward an evaporator of the HVAC system for an interval of time based on the feedback received from the sensor in the inactive operating mode of the HVAC system.

16. The tangible, non-transitory, computer-readable medium of claim 15 , wherein the operating parameter is a time, a rotational speed of the impeller, a pressure differential across the compressor, a flow rate of the working fluid through the compressor, or any combination thereof.

17. The tangible, non-transitory, computer-readable medium of claim 15 , wherein the executable instructions, when executed by the processor, are configured to cause the processor to adjust a position of a hot gas bypass valve to enable the working fluid to flow from the c

Assignees

• Johnson Controls Tech Co
• Johnson Controls Tyco IP Holdings LLP

Inventors

• Snell Paul William
• Heisey Matthew Lee

Classifications

• F25B49/025

  Motor control arrangements · CPC title

• F04D25/06

  the pump being electrically driven (F04D25/08 takes precedence) · CPC title

• F05D2250/50

  Inlet or outlet · CPC title

• F04D17/10 Primary

  for compressing or evacuating · CPC title

• Y02B30/70

  Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating · CPC title