Heat exchanger

Patent metadata

Field	Value
Publication number	US-11530884-B2
Application number	US-202017071261-A
Country	US
Kind code	B2
Filing date	Oct 15, 2020
Priority date	Apr 19, 2018
Publication date	Dec 20, 2022
Grant date	Dec 20, 2022

Abstract

A heat exchanger includes a duct, a core portion, and a caulking plate. The duct has an inlet and an outlet. The core portion is housed in the duct in a state where cooling plates and cooling fins are stacked in a stacking direction. The caulking plate has a frame shape corresponding to an opening shape of the inlet and the outlet and brazed to the inlet and the outlet. The caulking plate is interposed between the duct and a tank to fix the tank. A first joint between the duct and the core portion and a second joint between the duct and the caulking plate are distanced from each other in the stacking direction by a predetermined distance. The duct has a rib between the first joint and the second joint or at the second joint.

First claim

What is claimed is:

1. A heat exchanger comprising:
a duct having an inlet to introduce a first fluid and an outlet to discharge the first fluid;
a core portion having a plurality of cooling plates and a plurality of cooling fins alternately stacked with each other in a stacking direction and housed in the duct, in which heat is exchanged between the first fluid and a second fluid, a flow path being defined for the second fluid by the cooling plates; and
a caulking plate having a frame shape corresponding to one of an opening shape of the inlet and the outlet and brazed to one of the inlet and the outlet, the caulking plate being interposed between the duct and a tank to fix the tank, wherein
a first joint between the duct and the core portion and a second joint between the duct and the caulking plate are distanced from each other in a flow direction of the first fluid by a predetermined distance,
the duct has a rib on a surface of the duct intersecting the stacking direction and the rib is located between the first joint and the second joint, and
the rib extends in a longitudinal direction of the core portion intersecting the stacking direction and the flow direction of the first fluid.

2. The heat exchanger according to claim 1 , wherein
the rib is a buffer rib located between the first joint and the second joint to be a deformation start point when the duct is deformed.

3. The heat exchanger according to claim 1 , wherein the rib is in contact with the caulking plate to fix a position of the caulking plate with respect to the duct.

4. The heat exchanger according to claim 1 , wherein
the duct has a stopper that comes into contact with a surface of the caulking plate facing the core portion, and
the stopper is in contact with the caulking plate to fix a position of the caulking plate with respect to the duct.

5. The heat exchanger according to claim 1 , wherein
the rib protrudes away from the core portion in a cross section perpendicular to the longitudinal direction of the core portion.

6. The heat exchanger according to claim 1 , wherein
the flow direction of the first fluid is perpendicular to the longitudinal direction of the core portion and the stacking direction.

7. A heat exchanger comprising:
a duct having an inlet to introduce a first fluid and an outlet to discharge the first fluid;
a core portion having a plurality of cooling plates and a plurality of cooling fins alternately stacked with each other in a stacking direction and housed in the duct, in which heat is exchanged between the first fluid and a second fluid, a flow path being defined for the second fluid by the cooling plates; and
a caulking plate corresponding to one of an opening shape of the inlet and the outlet and brazed to one of the inlet and the outlet, the caulking plate being interposed between the duct and a tank, wherein
a first joint between the duct and the core portion and a second joint between the duct and the caulking plate are distanced from each other in a flow direction of the first fluid by a predetermined distance,
the duct has a rib on a surface of the duct intersecting the stacking direction and the rib is located between the first joint and the second joint,
the rib extends in a longitudinal direction of the core portion intersecting the stacking direction and the flow direction of the first fluid, and
the flow direction of the first fluid is perpendicular to the longitudinal direction of the core portion and the stacking direction.

8. The heat exchanger according to claim 7 , wherein
the rib is a buffer rib located between the first joint and the second joint to be a deformation start point when the duct is deformed.

9. The heat exchanger according to claim 7 , wherein the rib is in contact with the caulking plate to fix a position of the caulking plate with respect to the duct.

10. The heat exchanger according to claim 7 , wherein
the duct has a stopper that comes into contact with a surface of the caulking plate facing the core portion, and
the stopper is in contact with the caulking plate to fix a position of the caulking plate with respect to the duct.

11. The heat exchanger according to claim 7 , wherein
the rib protrudes away from the core portion in a cross section perpendicular to the longitudinal direction of the core portion.

Assignees

• Denso Corp

Inventors

• Suzuki Kazutaka
• Asano Taichi

Classifications

• F28F2265/26

  for allowing differential expansion between elements · CPC title

• F28F2275/122

  by crimping, caulking or clinching · CPC title

• F28F2275/04

  by brazing · CPC title

• F28D2021/0082

  Charged air coolers · CPC title

• F28F2265/12

  for preventing overpressure · CPC title