Air conditioning reheat systems and methods thereto

Patent metadata

Field	Value
Publication number	US-11530857-B2
Application number	US-202017093868-A
Country	US
Kind code	B2
Filing date	Nov 10, 2020
Priority date	Nov 10, 2020
Publication date	Dec 20, 2022
Grant date	Dec 20, 2022

Abstract

The disclosed technology includes systems and methods for controlling an air conditioning system. The method of controlling the air conditioning system can include receiving air temperature data from an air temperature sensor and determining that the air conditioning system should operate in a reheat mode based on the air temperature being less than a threshold air temperature. The method can include outputting a control signal to a first electronic expansion valve to close and thereby prevent refrigerant to flow through an outdoor condenser coil. The method can also include outputting a control signal to a second electronic expansion valve to open and thereby permit refrigerant to flow through a reheat coil.

First claim

What is claimed is:

1. A method of controlling an air conditioning system, the method comprising:
receiving, from an air temperature sensor, air temperature data indicative of an air temperature in the air conditioning system;
determining that the air conditioning system should operate in a reheat mode based at least in part on the air temperature being less than a threshold air temperature; and
in response to determining that the air conditioning system should operate in the reheat mode:
outputting a control signal to a first electronic expansion valve to close the first electronic expansion valve, thereby preventing a refrigerant in the air conditioning system from flowing through an outdoor condenser coil; and
outputting a control signal to a second electronic expansion valve to open the second electronic expansion valve, thereby permitting the refrigerant to flow through a reheat coil.

2. The method of claim 1 further comprising:
in response to determining that the air conditioning system should operate in the reheat mode, outputting a control signal to an outdoor condenser coil fan to turn off.

3. The method of claim 1 further comprising:
determining that the air conditioning system should operate in a cooling mode based at least in part on the air temperature being greater than or equal to the threshold air temperature; and
in response to determining that the air conditioning system should operate in a cooling mode:
outputting a control signal to the first electronic expansion valve to open the first electronic expansion valve, thereby permitting the refrigerant in the air conditioning system to flow through the outdoor condenser coil;
outputting a control signal to the second electronic expansion valve to open the second electronic expansion valve, thereby preventing the refrigerant from flow through the reheat coil; and
outputting a control signal to an outdoor condenser coil fan to turn on.

4. The method of claim 1 further comprising:
receiving, from a refrigerant temperature sensor, refrigerant temperature data indicative of a refrigerant temperature of refrigerant in the air conditioning system;
determining that the air conditioning system should operate in a modulating reheat mode based at least in part on the air temperature being less than the threshold air temperature and the refrigerant temperature being less than a threshold refrigerant temperature; and
in response to determining that the air conditioning system should operate in a modulating reheat mode:
outputting a control signal to the first electronic expansion valve to modulate the first electronic expansion valve to control a flow of the refrigerant through the outdoor condenser coil; and
outputting a control signal to the second electronic expansion valve to modulate the second electronic expansion valve to control a flow of the refrigerant through the reheat coil.

5. The method of claim 4 , wherein the refrigerant temperature data is indicative of superheated refrigerant flowing through an evaporator.

6. The method of claim 4 further comprising:
determining that an outdoor condenser coil fan should be operated based at least in part on the refrigerant temperature data indicating that the temperature of the refrigerant is less than the threshold refrigerant temperature; and
in response to determining that the outdoor condenser coil fan should be operated, outputting a control signal to operate the outdoor condenser coil fan.

7. The method of claim 6 , wherein operating the outdoor condenser coil fan comprises:
determining that a speed of the outdoor condenser coil fan should be modulated based at least in part on a difference between the refrigerant temperature and the threshold refrigerant temperature; and
in response to determining that a speed of the outdoor condenser coil fan should be modulated, outputting a control signal to modulate the speed of the outdoor condenser coil fan.

8. The method of claim 4 , wherein determining that the air conditioning system should operate in a modulating reheat mode further comprises:
determining that the first electronic expansion valve should be opened a predetermined amount based at least in part on the air temperature data indicating that the air temperature is less than the threshold air temperature and less than a second threshold air temperature, the threshold air temperature being greater than the second threshold air temperature;
determining that the second electronic expansion valve should be modulated based at least in part on the refrigerant temperature;
in response to determining that the first electronic expansion valve should be opened the predetermined amount, outputting a control signal to the first electronic expansion valve to open the first electronic expansion valve the predetermined amount; and
in response to determining that the second electronic expansion valve should be modulated, outputting a control signal to modulate the second electronic expansion valve, wherein the second electronic expansion valve is modulated to maintain the refrigerant temperature based at least in part on the threshold refrigerant temperature.

9. The method of claim 4 , wherein determining that the air conditioning system should operate in a modulating reheat mode further comprises:
determining that the second electronic expansion valve should be opened a predetermined amount based at least in part on the air temperature data indicating that the air temperature is less than the threshold air temperature and greater than a second threshold air temperature, the threshold air temperature being greater than the second threshold air temperature;
determining that the first electronic expansion valve should be modulated based at least in part on the refrigerant temperature;
in response to determining that the second electronic expansion valve should be opened the predetermined amount, outputting a control signal to the second electronic expansion valve to open the second electronic expansion valve the predetermined amount; and
in response to determining that the first electronic expansion valve should be modulated, outputting a control signal to modulate the first electronic expansion valve, wherein the first electronic expansion valve is modulated to maintain the refrigerant temperature based at least in part on the threshold refrigerant temperature.

10. The method of claim 1 further comprising:
receiving, from a humidity sensor, humidity data indicative of a humidity level of air in the air conditioning system; and
determining that the air conditioning system should operate in a reheat mode based at least in part on the humidity level being greater than a threshold humidity level.

11. A non-transitory, computer-readable medium having instructions stored thereon that, when executed by one or more processors, cause a controller to:
receive, from an air temperature sensor, air temperature data indicative of an air temperature in an air conditioning system;
determine that the air conditioning system should operate in a reheat mode based at least in part on the air temperature being less than a threshold air temperature;
output a control signal to a first electronic expansion valve to close the first electronic expansion valve, thereby preventing a refrigerant in the air conditioning system to flow through an outdoor condenser coil; and
output a control signal to a second electronic expansion valve to open the second electronic expansion valve, thereby permitting the refrigerant to flow through a reheat coil.

12. The non-transitory, computer-readable medium of claim 11 , wherein the instructions, when executed by the one

Assignees

• Rheem Mfg Co

Inventors

• Long Robert L
• Tallakson Karl
• Gopalnarayanan Sivakumar

Classifications

• F25B2700/2117

  of an evaporator · CPC title

• F25B41/31

  Expansion valves · CPC title

• F24F11/84

  using valves · CPC title

• F25B2600/2513

  Expansion valves · CPC title

• F25B2700/21173

  at the outlet · CPC title