Full-metal anti-high temperature cycloid downhole motor

Patent metadata

Field	Value
Publication number	US-11525443-B1
Application number	US-202117364936-A
Country	US
Kind code	B1
Filing date	Jul 1, 2021
Priority date	Jun 8, 2021
Publication date	Dec 13, 2022
Grant date	Dec 13, 2022

Abstract

A full-metal anti-high temperature cycloid downhole motor comprises an outer tube, a stator, a rotor, a partition plate, a flow distribution disc, and a flow guide mechanism. The inside of the stator is provided with N grooves, the inner side walls of the N grooves form an annular inner contour surface; the rotor is formed with N−1 rotating heads provided along the axial direction of the outer tube, and each rotating head is provided with an embedding slot, one side of the embedding slot is provided with a notch, a rotor copper rod that can be in rolling engagement with the inner contour surface through the notch is provided in the embedding slot, and there is a changing gap between the outer wall of the rotor copper rod and the inner wall of the embedding slot.

First claim

What is claimed is:

1. A full-metal anti-high temperature cycloid downhole motor, comprising an outer tube ( 1 ), a stator ( 6 ) fixedly mounted in the outer tube ( 1 ), a rotor ( 9 ) provided in the stator ( 6 ) and having the same height as the stator ( 6 ), a partition plate ( 5 ) and a flow distribution disc ( 7 ) respectively fixed to two ends of the stator ( 6 ), and a flow guide mechanism located at a side of the flow distribution disc ( 7 ) away from the stator ( 6 ), wherein the flow guide mechanism cooperates with the flow distribution disc ( 7 ) to perform a flow distribution to drive the rotor ( 9 ) to rotate in the stator ( 6 );
an inside of the stator ( 6 ) is provided with N grooves ( 62 ) distributed equidistantly on a circumference thereof and extending through the stator ( 6 ) along an axial direction of the outer tube ( 1 ), inner side walls of the N grooves ( 62 ) are connected together to form an annular inner contour surface ( 63 ), wherein N is a natural number greater than 1;
the rotor ( 9 ) is formed with N−1 rotating heads ( 91 ) provided along the axial direction of the outer tube ( 1 ), a working chamber is formed among the adjacent rotating heads ( 91 ) and the inner contour surface ( 63 ), the partition plate ( 5 ) and the flow distribution disc ( 7 ), and each rotating head ( 91 ) is provided with an embedding slot ( 92 ) that extends through the rotating head ( 91 ) along the axial direction of the outer tube ( 1 ), one side of the embedding slot ( 92 ) is provided with a notch of the same length as the embedding slot, a rotor copper rod ( 93 ) that is in rolling engagement with the inner contour surface ( 63 ) through the notch is provided in the embedding slot ( 92 ), and there is a changing gap between an outer wall of the rotor copper rod ( 93 ) and an inner wall of the embedding slot ( 92 ).

2. The full-metal anti-high temperature cycloid downhole motor according to claim 1 , wherein a stator copper rod ( 64 ) in rolling contact with the rotor ( 9 ) is rotatably embedded in a position of the stator ( 6 ) between adjacent grooves ( 62 ).

3. The full-metal anti-high temperature cycloid downhole motor according to claim 1 , wherein an outer side wall of the stator ( 6 ) is attached to an inner side wall of the outer tube ( 1 ), and at least one flow passage ( 61 ) extending axially along the outer tube ( 1 ) and communicating with the flow guide mechanism is provided on the outer side wall of the stator ( 6 ); a second relief slot ( 51 ) is provided at a position of the partition plate ( 5 ) corresponding to the flow passage ( 61 ), a third relief slot ( 71 ) is provided at a position of the flow distribution disc ( 7 ) corresponding to the flow passage ( 61 ).

4. The full-metal anti-high temperature cycloid downhole motor according to claim 3 , wherein a water diversion cover plate ( 4 ) is fixed on a side of the partition plate ( 5 ) away from the stator ( 6 ), a first relief slot ( 42 ) is provided at a position of the water diversion cover plate ( 4 ) corresponding to the flow passage ( 61 ); a cone ( 41 ) is integrally formed on the water diversion cover plate ( 4 ), a bottom surface of the cone ( 41 ) is smaller than a surface of the water diversion cover plate ( 4 ), and an apex of the cone ( 41 ) faces a water inlet end.

5. The full-metal anti-high temperature cycloid downhole motor according to claim 4 , wherein the flow guide mechanism comprises a flow distribution cylinder ( 10 ) provided within the outer tube ( 1 ) and communicated with the flow distribution disc ( 7 ), and a flow distribution shaft ( 20 ) rotatably connected within the flow distribution cylinder ( 10 ) to communicate the flow passage ( 61 ) with the flow distribution cylinder ( 10 ), and the flow distribution shaft ( 20 ) is gaplessly and rotatably fitted with the flow distribution cylinder ( 10 );
a cardan shaft ( 30 ) for transmission is provided between the flow distribution shaft ( 20 ) and the rotor ( 9 ), a spline is provided on an outer side wall of the cardan shaft ( 30 ), and opposite ends of the flow distribution shaft ( 20 ) and the rotor ( 9 ) are provided with a spline slot that can cooperate with the spline.

6. The full-metal anti-high temperature cycloid downhole motor according to claim 5 , wherein the flow distribution shaft ( 20 ) is rotatably supported within the flow distribution cylinder ( 10 ) through a bearing ( 40 ).

7. The full-metal anti-high temperature cycloid downhole motor according to claim 5 , wherein an outer side wall of the flow distribution shaft ( 20 ) is provided with a first ring slot ( 201 ) and a second ring slot ( 202 ), the second ring slot ( 202 ) is provided with a liquid discharge port ( 203 ) radially extending through the flow distribution shaft ( 20 ), and an end of the flow distribution shaft ( 20 ) away from the spline slot is provided inwardly with a liquid discharge chamber ( 204 ) communicating with the liquid discharge port ( 203 );
a flow distribution ring ( 205 ) is formed between the first ring slot ( 201 ) and the second ring slot ( 202 ), and the flow distribution ring ( 205 ) is provided with a plurality of liquid inlet slots ( 206 ) and liquid outlet slots ( 207 ) that are equidistantly distributed on a circumference and provided at intervals; the liquid inlet slot ( 206 ) is communicated with the first ring slot ( 201 ), and the liquid outlet slot ( 207 ) is communicated with the second ring slot ( 202 );
a fourth relief slot ( 101 ) communicating with the first ring slot ( 201 ) is provided at a position of the flow distribution cylinder ( 10 ) corresponding to the third relief slot ( 71 ), a plurality of liquid inlet channels ( 102 ) and liquid outlet channels ( 103 ) that are equidistantly distributed on a circumference and provided at intervals are provided inwardly from an end of the flow distribution cylinder ( 10 ) close to the flow distribution disc ( 7 ) along the axial direction, and the liquid inlet channel ( 102 ) is communicated with the liquid inlet slot ( 206 ), and the liquid outlet channel ( 103 ) is communicated with the liquid outlet slot ( 207 );
the flow distribution disc ( 7 ) is provided with a liquid inlet ( 72 ) that is communicated with any liquid inlet channel ( 102 ) to supply liquid to the corresponding working chamber, and a liquid outlet ( 73 ) that is communicated with any liquid outlet channel ( 103 ) to discharge the liquid in the corresponding working chamber, and the liquid inlet ( 72 ) and the liquid outlet ( 73 ) correspond to different working chambers.

8. The full-metal anti-high temperature cycloid downhole motor according to claim 5 , wherein an end of the outer tube ( 1 ) away from the partition plate ( 5 ) is provided with a base ( 10 ) for supporting the flow distribution cylinder ( 10 ), the end of the flow distribution shaft ( 20 ) away from the spline slot extends through the base ( 8 ) and to an outside of the outer tube ( 1 ), and an end of the outer tube ( 1 ) close to the partition plate ( 5 ) is provided with a joint ( 2 ) to press the stator ( 6 ) against the flow distribution cylinder ( 10 ).

9. The full-metal anti-high temperature cycloid downhole motor according to claim 8 , wherein the joint ( 2 ) comprises an assembly section ( 21 ) and a connecting section ( 22 ) that are integrally formed, and the assembly section ( 21 ) presses the stator ( 6 ) against the flow guide mechanism by being fixedly connected with an inner wall of the outer tube ( 1 ); and an inner wall of the connecting section ( 22 ) is provided with internal threads.

Assignees

• Univ China Geosciences Beijing

Inventors

• Wang Yu
• Lu Jiaxing
• Kong Lingrong
• Zhang Kai
• Wang Zhiqiao

Classifications

• E21B4/02 Primary

  Fluid rotary type drives · CPC title

• F01C21/18

  Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet · CPC title

• F04C15/0019

  Radial sealing elements specially adapted for intermeshing-engagement type machines or pumps, e.g. gear machines or pumps · CPC title

• F04C2/1073 Primary

  where one member is stationary while the other member rotates and orbits · CPC title

• F03C2/304 Primary

  having both the movements defined in sub-group F03C2/08 or F03C2/22 and relative reciprocation between members · CPC title