Air cleaner

Patent metadata

Field	Value
Publication number	US-11525425-B2
Application number	US-202017109122-A
Country	US
Kind code	B2
Filing date	Dec 1, 2020
Priority date	Dec 2, 2019
Publication date	Dec 13, 2022
Grant date	Dec 13, 2022

Abstract

An air cleaner may include a filter element and a housing defining an inner space. The inner space may be divided by the filter element into a dust-side air chamber on an upstream side and a clean-side air chamber on a downstream side. Air introduced into the housing may be dischargable via an outlet pipe, to which an air flow sensor is attachable, connected to the clean-side air chamber. The outlet pipe may extend in a direction different from a normal to the filter element. A plurality of ribs may be disposed on an inner surface of a clean-side portion of the housing that defines the clean-side air chamber. The plurality of ribs may extend from a corner portion of the housing toward the filter element and the outlet pipe. A distance between adjacent ribs of the plurality of ribs may decrease in a direction toward the outlet pipe.

First claim

The invention claimed is:

1. An air cleaner, comprising:
a filter element;
a housing defining an inner space, the inner space divided by the filter element into a dust-side air chamber on an upstream side and a clean-side air chamber on a downstream side;
the filter element arranged in the housing such that air introduced to the dust-side air chamber is filtered by the filter element, flows into the clean-side air chamber, and is discharged from an outlet pipe, to which an air flow sensor is attachable, connected to the clean-side air chamber;
the outlet pipe extending in a direction that is different from a normal to the filter element;
a plurality of ribs disposed on an inner surface of a clean-side portion of the housing that defines the clean-side air chamber;
the plurality of ribs extending from a corner portion of the housing toward the filter element and the outlet pipe and terminating short of a surface of the housing to which the outlet pipe is connected, the corner portion disposed spaced apart from the filter element and the outlet pipe; and
wherein a distance between adjacent ribs of the plurality of ribs decreases in a direction toward the outlet pipe.

2. The air cleaner according to claim 1 , wherein the plurality of ribs are provided integrally with the clean-side portion of the housing.

3. The air cleaner according to claim 1 , wherein the plurality of ribs extend symmetrically with respect to an axis of the outlet pipe.

4. The air cleaner according to claim 1 , wherein a respective end portion of each of the plurality of ribs, which is disposed adjacent to the outlet pipe, protrudes from the inner surface of the clean-side portion of the housing in a direction away from the outlet pipe.

5. The air cleaner according to claim 1 , wherein the air flow sensor is coupled to the outlet pipe and projects into an outlet channel defined by the outlet pipe.

6. The air cleaner according to claim 1 , wherein:
the housing includes a dust-side portion; and
the dust-side portion of the housing and the clean-side portion of the housing are coupled to one another and collectively define the inner space.

7. The air cleaner according to claim 6 , wherein the filter element is arranged between the dust-side portion of the housing and the clean-side portion of the housing.

8. The air cleaner according to claim 1 , wherein a respective end face of each of the plurality of ribs is disposed adjacent to the outlet pipe and extends toward the filter element.

9. The air cleaner according to claim 1 , wherein a respective end face of each of the plurality of ribs is disposed adjacent to and faces the filter element.

10. The air cleaner according to claim 1 , wherein:
each of the plurality of ribs has a respective first end face disposed adjacent to the outlet pipe, a respective second end face disposed adjacent to the filter element, and a respective third end face;
the respective first end face extends toward the filter element;
the respective second end face faces the filter element; and
the respective third end face extends between and connects the respective first end face and the respective second end face.

11. The air cleaner according to claim 1 , wherein:
the clean-side portion of the housing includes a bottom and a plurality of walls extending around an outer perimeter of the bottom, the bottom including a first bottom portion and a second bottom portion;
the second bottom portion and a wall of the plurality of walls extend transversely to one another and are connected to one another along the corner portion;
the first bottom portion and the second bottom portion extend transversely to one another and are connected to one another along a second corner portion;
the outlet pipe is connected to and projects from the first bottom portion; and
the plurality of ribs are disposed on the second bottom portion.

12. The air cleaner according to claim 11 , wherein:
each of the plurality of ribs has a respective first end face disposed adjacent to the outlet pipe and a respective second end face disposed adjacent to the filter element;
the respective first end face projects from the second bottom portion, faces toward the outlet pipe, and is arranged spaced apart from the second corner; and
the respective second end face projects from the wall and faces toward the filter element.

13. The air cleaner according to claim 11 , further comprising at least one sidewall rib disposed on the inner surface, wherein:
a sidewall of the plurality of walls extends transversely to the first bottom portion and the second bottom portion, the sidewall connected to the first bottom portion along a third corner portion and connected to the second bottom portion along a fourth corner portion; and
the at least one sidewall rib has a first end face projecting from the second bottom portion and a second end face projecting from the sidewall.

14. An air cleaner, comprising:
a housing including a dust-side housing and a clean-side housing connected to one another to define an inner space;
a filter element arranged within the inner space and dividing the inner space into a dust-side air chamber defined by the dust-side housing and a clean-side air chamber defined by the clean-side housing;
an outlet pipe in fluid communication with the clean-side air chamber and projecting from the clean-side housing obliquely relative to the filter element;
a plurality of ribs protruding from an inner surface of the clean-side housing toward the filter element, the plurality of ribs extending along the inner surface from a corner portion of the clean-side housing to a region adjacent to a surface of the clean-side housing via which the outlet pipe opens into the clean-side air chamber;
wherein a distance between adjacent ribs of the plurality of ribs decreases in a direction toward the outlet pipe; and
wherein a respective first end face of each of the plurality of ribs, which is disposed adjacent to the outlet pipe, protrudes from the inner surface of the clean-side housing in a direction away from the outlet pipe.

15. The air cleaner according to claim 14 , wherein a central longitudinal axis of the outlet pipe extends obliquely relative to the respective first end face of each of the plurality of ribs.

16. The air cleaner according to claim 14 , further comprising an air flow sensor coupled to the outlet pipe and projecting into an outlet channel defined by the outlet pipe.

17. The air cleaner according to claim 14 , wherein:
each of the plurality of ribs has a respective second end face disposed adjacent to the filter element;
the respective first end face extends toward the filter element; and
the respective second end face faces the filter element.

18. The air cleaner according to claim 17 , wherein:
the clean-side housing has a second inner surface extending transversely to the inner surface, the inner surface and the second inner surface of the clean-side housing abutting one another at the corner portion of the clean-side housing; and
the respective first end face of each of the plurality of ribs abuts the inner surface and the respective second end face of each of the plurality of ribs abuts the second inner surface.

19. The air cleaner according to claim 18 , wherein the plurality of ribs extend symmetrically with respect to a central longitudinal axis of the outlet pipe.

20. An air cleaner, comprising:
a housing including a dust-side housing and a clean-side housing connected to one another to define an inner spa

Assignees

• Mahle Int Gmbh
• Mahle Filter Systems Jp Corp

Inventors

• Ito Noritake
• Kataoka Mihiro
• Yoshida Junji

Classifications

• F02M35/0204 Primary

  for connecting or joining to other devices, e.g. pipes · CPC title

• F02M35/0207

  on the clean air side · CPC title

• F02M35/021

  Arrangements of air flow meters in or on air cleaner housings · CPC title

• F02M35/02491

  Flat filter elements, e.g. rectangular · CPC title

• F02M35/02416

  Fixing, mounting, supporting or arranging filter elements; Filter element cartridges · CPC title