Gas engine heat pump and method of operating the same

Patent metadata

Field	Value
Publication number	US-11525413-B2
Application number	US-202117407322-A
Country	US
Kind code	B2
Filing date	Aug 20, 2021
Priority date	Aug 21, 2020
Publication date	Dec 13, 2022
Grant date	Dec 13, 2022

Abstract

A gas engine heat pump and a method of operating the same are provided. According to an embodiment of the present disclosure, the gas engine heat pump includes: an engine for burning a mixture of air and fuel; an exhaust gas compressor for compressing exhaust gases coming from the engine; a buffer tank for storing the exhaust gases compressed by the exhaust gas compressor; an exhaust gas valve disposed between the buffer tank and an intake manifold of the engine; an exhaust gas spray nozzle for spraying the exhaust gases stored in the buffer tank into a cylinder of the engine; an exhaust gas sensor for acquiring information on the exhaust gases coming from the engine; and a controller, wherein the controller controls the operation of at least one of the exhaust gas valve and the exhaust gas spray nozzle, based on the information on the exhaust gases acquired by the exhaust gas sensor. Other various embodiments are possible.

First claim

What is claimed is:

1. A gas engine heat pump, comprising:
an engine that burns a mixture of air and fuel;
an exhaust gas compressor that compresses exhaust gases coming from the engine;
a buffer tank that stores the exhaust gases compressed by the exhaust gas compressor;
an exhaust gas valve disposed between the buffer tank and an intake manifold of the engine;
an exhaust gas spray nozzle that sprays the exhaust gases stored in the buffer tank into a cylinder of the engine;
an exhaust gas sensor that acquires information on the exhaust gases coming from the engine; and
a controller configured to control operation of at least one of the exhaust gas valve or the exhaust gas spray nozzle, based on the information on the exhaust gases acquired by the exhaust gas sensor, wherein the controller is configured to:
when a pressure in the buffer tank is higher than or equal to a reference pressure, control the exhaust gas valve to close and the exhaust gas spray nozzle to regulate an amount of the exhaust gases sprayed into the cylinder; and
when the pressure in the buffer tank is lower than the reference pressure, control the exhaust gas valve to regulate an amount of the exhaust gases flowing into the intake manifold of the engine.

2. The gas engine heat pump of claim 1 , wherein the information on the exhaust gases is a concentration of nitrogen oxides in the exhaust gases.

3. The gas engine heat pump of claim 2 , wherein the controller is configured to regulate an opening degree of the exhaust gas valve based on the concentration of nitrogen oxides when the pressure in the buffer tank is lower than the reference pressure.

4. The gas engine heat pump of claim 3 , wherein the controller is further configured to:
determine whether a target load on the engine is larger than or equal to a reference load when the pressure in the buffer tank is higher than or equal to the reference pressure;
control the exhaust gas valve to open and regulate the opening degree of the exhaust gas valve based on the concentration of nitrogen oxides if the target load on the engine is smaller than the reference load; and
control the exhaust gas valve to close and control the operation of the exhaust gas spray nozzle to regulate the amount of the exhaust gases sprayed into the cylinder if the target load on the engine is larger than or equal to the reference load.

5. The gas engine heat pump of claim 4 , wherein the controller is further configured to:
increase the opening degree of the exhaust gas valve if the concentration of nitrogen oxides is higher than or equal to a first concentration;
decrease the opening degree of the exhaust gas valve if the concentration of nitrogen oxides is lower than a second concentration which is lower than the first concentration; and
maintain the opening degree of the exhaust gas valve if the concentration of nitrogen oxides is lower than the first concentration and higher than or equal to the second concentration.

6. The gas engine heat pump of claim 5 , wherein the controller is further configured to:
close the exhaust gas valve when the pressure in the buffer tank is higher than or equal to the reference pressure and the target load on the engine is larger than or equal to the reference load; and
regulate the amount of spray from the exhaust gas spray nozzle based on the concentration of nitrogen oxides.

7. The gas engine heat pump of claim 6 , wherein the controller is further configured to:
increase the amount of spray from the exhaust gas spray nozzle if the concentration of nitrogen oxides is higher than or equal to the first concentration;
decrease the amount of spray from the exhaust gas spray nozzle if the concentration of nitrogen oxides is lower than the second concentration; and
maintain the amount of spray from the exhaust gas spray nozzle if the concentration of nitrogen oxides is lower than the first concentration and higher than or equal to the second concentration.

8. The gas engine heat pump of claim 7 , wherein the exhaust gas spray nozzle is configured to spray the exhaust gases stored in the buffer tank into the cylinder, at a point in time when an intake valve of the engine is closed after being open.

9. The gas engine heat pump of claim 8 , further comprising:
a throttle valve that regulates a flow of the mixture entering the engine;
a muffler that allows the exhaust gases coming from the engine to flow therethrough;
a drain filter that neutralizes condensate produced in the muffler;
a condensate pump that moves the condensate from at least one of the drain filter or the buffer tank; and
a condensate spray nozzle that sprays the condensate pumped to flow by the condensate pump into a pipe connected to the throttle valve.

10. The gas engine heat pump of claim 9 , wherein the controller is further configured to run the condensate pump and control the condensate to be sprayed into the pipe connected to the throttle valve via the condensate spray nozzle, while the engine is running.

11. A method of operating a gas engine heat pump comprising an engine that burns a mixture of air and fuel; an exhaust gas compressor that compresses exhaust gases coming from the engine; and a buffer tank that stores the exhaust gases compressed by the exhaust gas compressor, the method comprising:
acquiring information on the exhaust gases coming from the engine through an exhaust gas sensor;
determining a pressure inside of the buffer tank through a pressure sensor;
when the pressure in the buffer tank is higher than or equal to a reference pressure, controlling an exhaust gas valve to close and an exhaust gas spray nozzle to regulate an amount of the exhaust gases sprayed into a cylinder of the engine;
when the pressure in the buffer tank is lower than the reference pressure, controlling the exhaust gas valve to regulate an amount of the exhaust gases flowing into an intake manifold of the engine; and
controlling operation of at least one of the exhaust gas valve or the exhaust gas spray nozzle, based on the information on the exhaust gases acquired by the exhaust gas sensor, wherein the exhaust gas valve is disposed between the buffer tank and the intake manifold of the engine, and wherein the exhaust gas spray nozzle is configured to spray the exhaust gases stored in the buffer tank into the cylinder of the engine.

12. The method of claim 11 , wherein the information on the exhaust gases is a concentration of nitrogen oxides in the exhaust gases.

13. The method of claim 12 , wherein the controlling comprises regulating an opening degree of the exhaust gas valve based on the concentration of nitrogen oxides when the pressure in the buffer tank is lower than the reference pressure.

14. The method of claim 13 , wherein the controlling comprises:
determining whether a target load on the engine is larger than or equal to a reference load if the pressure in the buffer tank is higher than or equal to the reference pressure;
controlling the exhaust gas valve to open and regulating the opening degree of the exhaust gas valve based on the concentration of nitrogen oxides if the target load on the engine is smaller than the reference load; and
controlling the exhaust gas valve to close and controlling the operation of the exhaust gas spray nozzle to regulate the amount of the exhaust gases sprayed into the cylinder if the target load on the engine is larger than or equal to the reference load.

15. The method of claim 14 , wherein the regulating of the opening degree of the exhaust gas valve comprises:
increasing the opening degree of the exhaust gas valve if the concentration o

Assignees

• Lg Electronics Inc

Inventors

• Jang Heejoong
• Jeong Hojong

Classifications

• F02D41/0235

  in relation with the state of the exhaust gas treating apparatus (control of exhaust gas treating apparatus per se F01N) · CPC title

• F02M26/49

  Detecting, diagnosing or indicating an abnormal function of the EGR system · CPC title

• F25B13/00

  Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02) · CPC title

• F02D2200/101

  Engine speed · CPC title

• F01N2610/1433

  Pumps · CPC title