Toy figurine

Patent metadata

Field	Value
Publication number	US-11524247-B2
Application number	US-202117187950-A
Country	US
Kind code	B2
Filing date	Mar 1, 2021
Priority date	Mar 1, 2021
Publication date	Dec 13, 2022
Grant date	Dec 13, 2022

Abstract

A body assembly for a toy figurine comprising an inner plate having a plurality of openings, a first outer section coupled to a first side of the inner plate, and a second outer section coupled to a second side of the inner plate. The first outer section includes one or more first coupling members positioned on one side of the first outer section that are engaged with one or more of the openings on the inner plate. The second outer section includes one or more second coupling members positioned on one side of the second outer section that are engaged with one or more of the openings on the inner plate. The inner plate is thus enclosed between the first outer section and the second outer section. The inner plate further holds the first outer section and the second outer section together.

First claim

The invention claimed is:

1. A body assembly for a toy figurine comprising:
an inner plate having a plurality of openings;
a first outer section coupled to a first side of the inner plate, the first outer section including one or more first coupling members positioned on one side of the first outer section that are engaged with one or more of the plurality of openings on the inner plate; and
a second outer section coupled to a second side of the inner plate, the second outer section including one or more second coupling members positioned on one side of the second outer section that are engaged with one or more of the plurality of openings on the inner plate,
wherein the inner plate is enclosed between the first outer section and the second outer section, and the inner plate holds the first outer section and the second outer section together.

2. The body assembly of claim 1 , wherein the first outer section is not directly coupled to the second outer section.

3. The body assembly of claim 1 , wherein the one or more first coupling members are different from the one or more second coupling members.

4. The body assembly of claim 1 , wherein the one or more first coupling members are studs and the first outer section is thermoplastic staked or heat staked to the inner plate.

5. The body assembly of claim 4 , wherein the one or more second coupling members are snap-fit connectors interlocked with the inner plate.

6. The body assembly of claim 1 further comprising a pair of arms and the inner plate includes a pair of recessed areas, wherein each arm is movably retained between one of the pair of recessed areas and the first outer section.

7. The body assembly of claim 1 further comprising a pair of legs and the inner plate includes a pair of annular ball joints, wherein each leg is movably coupled to one of the pair of annular ball joints.

8. The body assembly of claim 1 , wherein the body assembly is completely made of a high-density polyethylene (HDPE) and does not include an adhesive or screw.

9. A toy assembly comprising:
an inner plate;
a front section coupled to the inner plate, the front section including one or more first coupling members that are engaged with the inner plate; and
a back section coupled to the inner plate, the back section including one or more second coupling members that are engaged with the inner plate,
wherein the front section and the back section form an outer shell that encloses the inner plate, and the inner plate holds the front section and the back section together.

10. The toy assembly of claim 9 , wherein the front section is not directly coupled to the back section.

11. The toy assembly of claim 9 wherein the one or more first coupling members are different from the one or more second coupling members.

12. The toy assembly of claim 9 wherein the one or more first coupling members are studs and the front section is thermoplastic staked or heat staked to the inner plate.

13. The toy assembly of claim 12 , wherein the one or more second coupling members are snap-fit connectors interlocked with the inner plate.

14. The toy assembly of claim 9 , wherein the inner plate, the front section, and the back section are made of a high-density polyethylene (HDPE).

15. The toy assembly of claim 9 , wherein the inner plate includes one or more sockets and/or ball joints for engaging with one or more external members.

16. A method of fabricating a body assembly for a toy figurine, the method comprising the steps of:
providing an inner plate having a plurality of holes and openings, a first outer section with molded studs, and a second outer section with snap-fit connectors;
positioning the first outer section to be proximate a first side of the inner plate and inserting the molded studs through the holes of the inner plate;
thermoplastic staking or heat staking the first outer section to the inner plate;
positioning the second outer section to be proximate a second side of the inner plate and aligning the snap-fit connectors with the openings of the inner plate; and
pressing the second outer section against the inner plate such that the snap-fit connectors interlock with the openings of the inner plate,
wherein the inner plate is enclosed between the first outer section and the second outer section, and the inner plate holds the first outer section and the second outer section together.

17. The method of claim 16 , further comprising the step of retaining a portion of a pair of arms between the first outer section and the inner plate before thermoplastic staking or heat staking the first outer section to the inner plate.

18. The method of claim 16 , further comprising the step of coupling a pair of legs to the inner plate before pressing the second outer section against the inner plate.

19. The method of claim 16 , wherein the inner plate, the first outer section, and the second outer section are made of a high-density polyethylene (HDPE).

Assignees

• Mattel Inc

Inventors

• Mayer Louis-Philippe
• Asbach Ronald M
• Wong Andrew Sik Lun

Classifications

• A63H9/00 Primary

  Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof · CPC title

• A63H3/00

  Dolls {(puppets or marionettes for shows or theatres A63J19/006)} · CPC title

• B29L2031/5218

  Dolls, puppets · CPC title

• B29C65/606

  the rivets being integral with one of the parts to be joined, i.e. staking · CPC title

• A63H3/46 Primary

  Connections for limbs · CPC title