Mounting system that maintains stability of optics as temperature changes

Patent metadata

Field	Value
Publication number	US-11523885-B2
Application number	US-202016996791-A
Country	US
Kind code	B2
Filing date	Aug 18, 2020
Priority date	Jun 26, 2014
Publication date	Dec 13, 2022
Grant date	Dec 13, 2022

Abstract

A scanner for scanning a dental site comprises a base, a detector mounted to the base, and an optical element to redirect light reflected off of the dental site towards the detector along a detection axis in a first direction. Two or more flexures couple the optical element to the base, wherein thermal expansion or contraction of the optical element with respect to at least one of the detector or the base bends each flexure of the two or more flexures in a respective second direction without bending the flexure in a respective third direction approximately perpendicular to the first direction and the respective second direction, wherein the two or more flexures maintain an alignment of the optical element to the detector with changes in temperature.

First claim

What is claimed is:

1. A scanner for scanning a dental site, the scanner comprising:
a base;
a detector mounted to the base;
an optical element to redirect light reflected off of the dental site towards the detector along a detection axis in a first direction; and
two or more flexures that couple the optical element to the base, wherein thermal expansion or contraction of the optical element with respect to at least one of the detector or the base bends each flexure of the two or more flexures in a respective second direction without bending the flexure in a respective third direction approximately perpendicular to the first direction and the respective second direction, wherein the two or more flexures maintain an alignment of the optical element to the detector with changes in temperature.

2. The scanner of claim 1 , wherein the optical element is a beam splitter.

3. The scanner of claim 1 , further comprising:
a light source to generate the light.

4. The scanner of claim 3 , further comprising:
a microlens array to split the light into an array of light beams;
wherein the optical element is to transmit the array of light beams towards the dental site and redirect a reflected array of light beams from the dental site towards the detector along the detection axis in the first direction; and
wherein the detector comprises one or more sensors, wherein each sensor of the one or more sensors is to determine an intensity of light impinging on the sensor.

5. The scanner of claim 4 , wherein the two or more flexures further maintain an alignment of the microlens array to the detector with changes in temperature.

6. The scanner of claim 1 , wherein the optical element has a first coefficient of thermal expansion that is different from a second coefficient of thermal expansion of at least one of the detector or the base.

7. The scanner of claim 1 , wherein each flexure has a height in the first direction, a thickness in the respective second direction, and a width in the respective third direction, wherein the thickness is less than one-tenth the height and the width.

8. The scanner of claim 1 , wherein the two or more flexures maintain an alignment of the optical element to the detector to a sub-micron level of accuracy and stability.

9. The scanner of claim 1 , wherein the base comprises a printed circuit board (PCB) having a first coefficient of thermal expansion that is approximately equal to a second coefficient of thermal expansion of the detector, the optical element comprises an optical beam-splitting element in a housing, and the two or more flexures attach the PCB to the housing.

10. The scanner of claim 9 , wherein the housing comprises metal.

11. The scanner of claim 1 , wherein the base has a substantially flat surface defining a base plane, the two or more flexures respectively define two or more flexure planes approximately perpendicular to the base plane, the two or more flexure planes respectively defining two or more flexure lines perpendicular to the flexure planes, wherein each of the two or more flexures is flexible along a respective flexure line of the two or more flexure lines and is rigid perpendicular to the respective flexure line, wherein the two or more flexure lines meet at an intersection point, and wherein the intersection point is maintained with the changes in temperature.

12. The scanner of claim 1 , wherein the two or more flexures comprise a first flexure defining a first flexure line, a second flexure defining a second flexure line collinear with the first flexure line, and a third flexure defining a third flexure line perpendicular to the first flexure line.

13. The scanner of claim 1 , wherein the two or more flexures comprise beryllium copper.

14. The scanner of claim 1 , wherein the two or more flexures surround, but do not contact, the detector.

15. A scanner comprising:
a base;
a detector mounted to the base;
a housing comprising an optical element; and
three or more flexures that couple the housing to the base, wherein thermal expansion or contraction of at least one of the housing or the optical element with respect to at least one of the detector or the base bends each flexure of the three or more flexures in a respective second direction without bending the flexure in a respective third direction approximately perpendicular to a first direction and the respective second direction, wherein the three or more flexures maintain an alignment of the optical element to the detector with changes in temperature.

16. A method of using a scanner while maintaining an optical alignment of an optical element of the scanner to a detector of the scanner, comprising:
responsive to a temperature change within the scanner that causes thermal expansion or contraction of at least one of the optical element or a housing of the optical element with respect to at least one of the detector or a base on which the detector is mounted, performing the following comprising:
flexing a first flexure in a first direction along a first flexure line that is defined by a first flexure plane of the first flexure, wherein the first flexure plane is approximately perpendicular to a base plane defined by the base, wherein the first flexure line is approximately perpendicular to the first flexure plane, and wherein the first flexure is rigid perpendicular to the first flexure line;
flexing a second flexure in a second direction along a second flexure line that is defined by a second flexure plane of the second flexure, wherein the second flexure plane is approximately perpendicular to the base plane, wherein the second flexure line is approximately perpendicular to the second flexure plane, and wherein the second flexure is rigid perpendicular to the second flexure line; and
flexing a third flexure in a third direction along a third flexure line that is defined by a third flexure plane of the third flexure, wherein the third flexure plane is approximately perpendicular to the base plane, wherein the third flexure line is approximately perpendicular to the third flexure plane, and wherein the third flexure is rigid perpendicular to the third flexure line; and
maintaining, by at least the first flexure, the second flexure and the third flexure, an alignment of the optical element to the detector.

17. The method of claim 16 , wherein the optical element is a beam splitter, the method further comprising:
generating light by a light source of the scanner;
splitting the light into an array of light beams by a microlens array of the scanner;
transmitting, by the beam splitter, the array of light beams towards a target; and
redirecting, by the beam splitter, a reflected array of light beams from the target towards the detector, wherein the detector comprises a plurality of sensors; and
determining, by each sensor of the plurality of sensors, a measurement of light impinging on the sensor, wherein the maintained alignment of the optical element to the detector causes each reflected light beam of the array of light beams to be aligned with a respective sensor of the plurality of sensors.

18. The method of claim 17 , further comprising:
maintaining, by at least the first flexure, the second flexure and the third flexure, an alignment of the microlens array to the detector with the change in the temperature.

19. The method of claim 16 , wherein at least one of the base or the detector has a first coefficient of thermal expansion that is different from at least one of a second coefficient of thermal expansion of the optical el

Assignees

• Align Technology Inc

Inventors

• Boltanski Rami

Classifications

• H05K2201/068

  wherein the coefficient of thermal expansion is important · CPC title

• A61B1/00186

  with imaging filters · CPC title

• G02B23/2492

  Arrangements for use in a hostile environment, e.g. a very hot, cold or radioactive environment · CPC title

• H05K1/0201

  Thermal arrangements, e.g. for cooling, heating or preventing overheating · CPC title

• G02B7/003

  Alignment of optical elements (G02B7/001, G02B7/002 take precedence; for mirrors G02B7/1822) · CPC title