Shaft, rotor lamination and rotor for an electric machine, electric machine, vehicle, and method for producing a rotor

Patent metadata

Field	Value
Publication number	US-11522409-B2
Application number	US-202017003030-A
Country	US
Kind code	B2
Filing date	Aug 26, 2020
Priority date	Aug 28, 2019
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

Shaft for an electric machine, includes a core seat for a laminated core and two shaft ends extending axially outwardly from the core seat in opposite directions, wherein the core seat has at least one core seat portion extending in the axial direction with a polygonal profile for forming a polygonal connection to the laminated core.

First claim

The invention claimed is:

1. A shaft for an electric machine, comprising a core seat for a laminated core and two shaft ends extending axially outwardly from the core seat in opposite directions,
wherein the core seat has two core seat portions separated from each other and offset in a circumferential direction, and extending in an axial direction with a polygonal profile for forming a polygonal connection to the laminated core, and
the polygonal profile includes a regular inner N-sided shape, with N≥3, inscribed in the core seat and located in an outer circle with each corner touching the regular inner N-sided shape and an inner circle concentric with the outer circle, and chords of the inner circle running along a side of the inner N-sided shape.

2. The shaft according to claim 1 , wherein a straight line lying on one of the corners in an axial extent of the core seat portions is parallel to a central axis of the shaft.

3. The shaft according to claim 2 , wherein a screw curve at the core seat portions touches the corner at a central axial position of the core seat portions form an angle with the straight line.

4. A rotor lamination for an electric machine, having a central through-opening with a polygonal profile,
wherein the polygonal profile is an inverted shape with respect to the two core seat portions of the shaft of claim 1 .

5. A rotor for an electric machine, comprising the shaft according claim 1 and a rotor laminated core formed from stacked rotor laminations, each rotor lamination having a central through-opening with a polygonal profile, wherein the polygonal profile is an inverted shape with respect to the two core seat portions of the shaft, and the central through-openings sit on the core seat.

6. A method for producing the rotor according to claim 5 , wherein the through-openings of each rotor lamination are guided over the core seat.

7. An electric machine comprising the rotor according to claim 5 wherein
the through-openings ( 13 ) of each rotor lamination are guided over the core seat, wherein the rotor is rotatably supported within a stator of the electric machine.

8. The electric machine according to claim 7 , wherein
the stator has Z stator teeth and an angle is between 360°·(r−1)r −1 ·Z −1 and 360°·(r+1)r −1 ·Z −1 , wherein r≥10, and is a real number.

9. A vehicle comprising the electric machine according to claim 7 , which is designed to drive the vehicle.

10. The shaft according to claim 1 , wherein the polygonal profile is a P3G profile, or a P4C profile.

11. The shaft according to claim 1 , wherein the two core seat portions have a same polygonal profile with a plurality of projections arranged parallel to a center shaft and angularly offset from each other on a periphery of the core seat.

12. The shaft according to claim 1 , wherein each of the two core seat portions has three eccentric protuberances extending parallel to a center shaft and curved codes connecting the three eccentric protuberances, and
the two core seat portions are connected axially, and angularly displaced along the center shaft such that each of the three eccentric protuberances of one of the two core seat portions is located in a center between two of the three eccentric protuberances of another of the two core seat portions.

Assignees

• Valeo Siemens Eautomotive Germany Gmbh

Inventors

• Bach Regina

Classifications

• H02K7/003 Primary

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K2201/06

  Magnetic cores, or permanent magnets characterised by their skew · CPC title

• H02K1/24

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title

• H02K15/02

  of stator or rotor bodies · CPC title

• H02K7/006

  Structural association of a motor or generator with the drive train of a motor vehicle · CPC title