Rotor and motor

Patent metadata

Field	Value
Publication number	US-11522396-B2
Application number	US-202016903666-A
Country	US
Kind code	B2
Filing date	Jun 17, 2020
Priority date	Jun 26, 2019
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A rotor includes: a rotor core; a plurality of plate-shaped magnets forming multiple poles, each arranged in the rotor core with a pair of magnetic pole faces thereof being positioned in a direction intersecting with the radial direction of the rotor core; and a plurality of voids formed in the rotor core, each arranged in contact with the magnetic pole face that is located on a side closer to the central axis of the rotor core, of each of the magnets forming multiple poles.

First claim

What is claimed is:

1. A rotor, comprising:
a rotor core;
a plurality of plate-shaped magnets forming multiple poles, each of the magnets being arranged in the rotor core with a pair of magnetic pole faces thereof being positioned in a direction intersecting with a radial direction of the rotor core;
a plurality of voids formed in the rotor core and each arranged in contact with one magnetic pole face of the magnetic pole faces that is located on a side closer to a central axis of the rotor core, of each of the magnets forming multiple poles, wherein a first void of the plurality of voids extends at least a majority of a length of the one magnetic pole face that is located on the side closer to the central axis of the rotor core, wherein the first void is a gap defined between the one magnetic pole face and a surface of the rotor core that faces the one magnetic pole face; and
a projection protruding from the rotor core towards the first void and in contact with an end portion of the one magnetic pole face, the first void being wider than a thickness of the projection, the thickness being measured in a direction perpendicular to the one magnetic pole face, wherein a gap is defined between the projection and the surface of the rotor core in the direction perpendicular to the one magnetic pole face.

2. The rotor according to claim 1 , wherein each of the multiple voids is configured to be in contact with an entire region of the one magnetic pole face located on the side closer to the central axis of the rotor core, except portions thereof in contact with the projection.

3. The rotor according to claim 1 , wherein, when the rotor core is viewed from an axial direction of the central axis of the rotor core, an angle formed by two line segments connecting a center of the rotor core to respective two vertexes of the magnet of one pole is configured to be smaller than a value obtained by dividing 360° by a number of poles of the magnets, for any of the magnets forming multiple poles, the two vertexes being farthest from each other on a side closer to the central axis of the rotor core.

4. The rotor according to claim 3 , wherein the angle for any of the magnets forming multiple poles is configured to be equal to 61.28° or less.

5. The rotor according to claim 1 , wherein:
each of the magnets forming multiple poles is divided into a pair of magnet pieces having same magnetic pole directions with respect to the radial direction of the rotor core; and
each of the multiple voids is arranged in contact with the one magnetic pole face, of each of the divided magnet pieces, that is located on the side closer to the central axis of the rotor core.

6. The rotor according to claim 5 , wherein, when the rotor core is viewed from an axial direction of the central axis of the rotor core, the pair of magnet pieces are arranged in a V-shape so that a distance between the magnet pieces becomes greater toward an outer periphery of the rotor core.

7. A motor comprising:
the rotor according to claim 1 ; and
a stator.

8. The rotor according to claim 1 , wherein the first void of the plurality of voids overlaps with a center of the one magnetic pole face.

9. The rotor according to claim 1 , wherein the projection is positioned between the one magnetic pole face and the surface of the rotor core that faces the one magnetic pole face.

Assignees

• Fanuc Corp

Inventors

• Kamiya Yohei

Classifications

• H02K1/276 Primary

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K2201/03

  Machines characterised by aspects of the air-gap between rotor and stator · CPC title

• H02K1/2766 Primary

  having a flux concentration effect · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K21/14

  with magnets rotating within the armatures · CPC title