Battery management architectures for flow batteries

Patent metadata

Field	Value
Publication number	US-11522383-B2
Application number	US-201916436710-A
Country	US
Kind code	B2
Filing date	Jun 10, 2019
Priority date	Jun 8, 2018
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

Systems and methods for managing flow batteries utilize a battery management controller (BMC) coupled between a flow battery and a DC/DC converter, which is coupled to an electrical grid or a photovoltaic device via an inverter. The inverter converts an AC voltage to a first DC voltage and the DC/DC converter steps down the first DC voltage to a second DC voltage. The BMC includes a first power route, a second power route, and a current source converter coupled to the second power route. The BMC initializes the flow battery with a third DC voltage using the current source converter until a sensing circuit senses that the voltage of the flow battery has reached a predetermined voltage. The sensing circuit may include a capacitor, which has a small capacitance and is coupled across each cell of the flow battery, coupled in series between two resistors having very large resistances.

First claim

What is claimed is:

1. A system comprising:
a flow battery;
an inverter configured to convert an AC voltage from an electrical grid or a photovoltaic device to a first DC voltage;
a DC/DC converter coupled to the inverter and configured to step down the first DC voltage to a second DC voltage; and
a battery management controller (BMC) coupled between the DC/DC converter and the flow battery, the BMC including a first power route, a second power route in parallel with the first power route, and a current source converter coupled to the second power route, the BMC being configured to initialize the flow battery with a third DC voltage using the current source converter.

2. The system of claim 1 , wherein the first DC voltage ranges between 1200 volts and 1400 volts.

3. The system of claim 1 , wherein the second DC voltage ranges between 40 volts and 80 volts.

4. The system of claim 1 , wherein the third DC voltage ranges between 0 volts and 80 volts.

5. The system of claim 1 , wherein the photovoltaic device is a solar tracker.

6. The system of claim 1 , wherein the BMC includes one or more power converters coupled to an output of the BMC.

7. The system of claim 1 , wherein the BMC includes a semiconductor switch coupled to the first power route, and wherein the semiconductor switch is turned off when the flow battery is initialized with the third DC voltage using the current source converter.

8. The system of claim 1 , wherein the BMC includes two switches coupled to respective terminals of the flow battery and configured to switch between a connection to the first power route and a connection to the second power route, and wherein the two switches are configured to switch to the connection to the second power route when the flow battery is initialized with a third DC voltage using the current source converter.

9. The system of claim 8 , wherein the two switches are configured to switch to the connection to the first power route when a voltage of the flow battery reaches a predetermined voltage.

10. The system of claim 9 , wherein the predetermined voltage is between 40 V and 65 V.

11. The system of claim 9 , further comprising a plurality of sensing circuits configured to sense a voltage of a respective plurality of cells of the flow battery, wherein each sensing circuit of the plurality of sensing circuits includes a first resistor having a very large resistance, a capacitor having a small capacitance, and a second resistor having a very large resistance coupled in series between a voltage rail and ground, wherein the capacitor is coupled across contacts of a cell of the plurality of cells of the flow battery.

12. The system of claim 11 , wherein the very large resistance is between 1 Mohm and 10 Mohm.

13. The system of claim 11 , wherein the small capacitance is between 1 μF and 0.01 μF.

14. The system of claim 1 , wherein the flow battery is a vanadium, iron chromium, zinc bromine, or zinc iron flow battery.

Assignees

• Nextracker Inc
• Nextracker Llc

Inventors

• Li Chen
• Liu Yang
• Kamei Jonathan Kenzo

Classifications

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• H02J7/875

  Charging or discharging for charge maintenance, battery initiation or rejuvenation · CPC title

• H02S20/32

  specially adapted for solar tracking · CPC title

• H02J7/35

  with light sensitive cells · CPC title

• H01M8/04902

  of the individual fuel cell · CPC title