Sensing units including a radio-frequency sensor, and related systems, devices, and methods

Patent metadata

Field	Value
Publication number	US-11522267-B2
Application number	US-202017060789-A
Country	US
Kind code	B2
Filing date	Oct 1, 2020
Priority date	Oct 28, 2019
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

Systems, devices, and methods related to generating and/or transmitting sensor measurement data are described. A device may include a first conductive pad positioned on a first surface of a substrate. The device may also include a second conductive pad positioned on a second, opposite surface of the substrate. Further, the device may include an inductive coil coupled between the first electrical pad and the second electrical pad. Also, the device may include a third conductive pad positioned on a third surface of the substrate and configured to couple to a sensor. The device may include a fourth conductive pad positioned on a fourth surface of the substrate and configured to couple to the sensor. The device may be configured to wirelessly transmit a signal.

First claim

What is claimed is:

1. A sensing unit, comprising:
a substrate;
a first conductive pad positioned on a first surface of the substrate;
a second conductive pad positioned on a second surface of the substrate, the second surface opposite the first surface;
an inductive coil coupled between the first conductive pad and the second conductive pad;
a third conductive pad positioned a third surface of the substrate and configured to couple to a sensor, the third surface adjacent each of the first surface and the second surface; and
a fourth conductive pad positioned a fourth surface of the substrate and configured to couple to the sensor, the fourth surface adjacent each of the first surface and the second surface and opposite the third surface.

2. The sensing unit of claim 1 , the substrate comprising one of polymer derived ceramic (PDC), silicon carbide, or silicon nitride.

3. The sensing unit of claim 1 , the substrate comprising a dielectric material.

4. The sensing unit of claim 1 , wherein the first conductive pad, the second conductive pad, and the inductive coil are configured as an antenna for wirelessly transmitting a RF signal generated in response to receipt of a voltage generated by the sensor and applied to the third and fourth conductive pads.

5. The sensing unit of claim 1 , wherein an output of the sensor comprises at least one of a voltage and a current.

6. The sensing unit of claim 1 , wherein the sensor comprises at least one of a thermocouple, a piezoelectric sensor, a pressure sensor, an accelerometer, and a strain sensor.

7. The sensing unit of claim 1 , wherein the third conductive pad and the fourth conductive pad are coupled to and configured to receive a voltage from the sensor.

8. A method, comprising:
receiving, at a sensing unit including a dielectric substrate, an output of a sensor at a first conductive pad on a first side of the dielectric substrate and a second conductive pad on a second, opposite side of the dielectric substrate;
generating, via an inductive coil coupled between a third conductive pad positioned on a third surface of the dielectric substrate and a fourth conductive pad positioned on a fourth surface of the dielectric substrate, a radio-frequency (RF) signal in response to and based on the output of the sensor being applied to the first and second conductive pads; and
wirelessly transmitting the RF signal.

9. The method of claim 8 , wherein wirelessly transmitting the RF signal comprises wirelessly transmitting the RF signal to a radio-frequency identification (RFID) reader.

10. The method of claim 8 , further comprising receiving electromagnetic energy at the sensing unit via a radio-frequency identification (RFID) transmitter.

11. The method of claim 8 , wherein receiving the output of the sensor comprises receiving at least one of a voltage and a current.

12. The method of claim 8 , further comprising:
receiving the RF signal at an antenna; and
conveying the RF signal from the antenna to a radio-frequency identification (RFID) reader.

13. A system, comprising:
a fuel rod;
a sensor attached to the fuel rod; and
a sensing unit coupled to the sensor and comprising a voltage controlled oscillator (VCO) configured to:
receive an output generated by the sensor;
generate a radio-frequency (RF) signal in response to the output; and
wirelessly transmit the RF signal;

wherein the VCO comprises:
a dielectric substrate;
a first conductive pad positioned on a first surface of the dielectric substrate;
a second conductive pad positioned on a second surface of the dielectric substrate;
an inductive coil coupled between the first conductive pad and the second conductive pad;
a third conductive pad positioned on a third surface of the dielectric substrate; and
a fourth conductive pad positioned on a fourth surface of the dielectric substrate.

14. The system of claim 13 , wherein the third conductive pad and the fourth conductive pad are configured to receive a voltage from the sensor.

15. A system, comprising:
a dielectric substrate;
a first conductive pad positioned on a first surface of the dielectric substrate;
a second conductive pad positioned on a second, opposite surface of the dielectric substrate;
an inductive coil coupled between the first conductive pad and the second conductive pad;
a dielectric material positioned on: at least a portion of the first surface over the first conductive pad; and at least a portion of the second, opposite surface and over the second conductive pad and at least a portion of the inductive coil;
a third conductive pad positioned on the dielectric material on the first surface; and
a fourth conductive pad positioned on the dielectric material on the second, opposite surface.

16. The system of claim 15 , further comprising a sensor coupled to each of the third conductive pad and the fourth conductive pad.

17. The system of claim 15 , wherein the third conductive pad and the fourth conductive pad are configured to receive at least one of a voltage and a current from a sensor.

18. The system of claim 17 , wherein the sensor comprises at least one of a thermocouple, a piezoelectric sensor, a pressure sensor, an accelerometer, and a strain sensor.

19. The system of claim 15 , wherein the first conductive pad, the second conductive pad, and the inductive coil are configured as an antenna for wirelessly transmitting a RF signal generated in response to receipt of a voltage generated by a sensor and applied to the third and fourth conductive pads.

Assignees

• Battelle Energy Alliance Llc

Inventors

• Smith James A

Classifications

• G06K19/0723

  the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs · CPC title

• H01F38/14 Primary

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H01F2038/143

  for signals · CPC title

• H01Q7/06

  with core of ferromagnetic material (H01Q7/02 takes precedence) · CPC title

• H01Q1/2208 Primary

  associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems (methods or arrangements for sensing record carriers, e.g. for reading patterns G06K7/00; record carrier for use with machines and with at least a part designed to carry digital markings G06K19/00) · CPC title