Non-aqueous electrolyte secondary battery

Patent metadata

Field	Value
Publication number	US-11522199-B2
Application number	US-202016940548-A
Country	US
Kind code	B2
Filing date	Jul 28, 2020
Priority date	Aug 1, 2019
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

According to an aspect of the present invention, provided is a non-aqueous electrolyte secondary battery including a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode includes a positive electrode current collector, a positive electrode active material layer which is formed on the positive electrode current collector except for an exposed part of the positive electrode current collector, and an inorganic filler layer formed at a boundary part between the exposed part of the positive electrode current collector and the positive electrode active material layer. A stacking part in which the inorganic filler layer is overlaid with the positive electrode active material layer is formed at the boundary part, and an end surface of the positive electrode active material layer closer to the boundary part is covered with the inorganic filler layer.

First claim

What is claimed is:

1. A non-aqueous electrolyte secondary battery, comprising:
a positive electrode;
a negative electrode that faces the positive electrode; and
a non-aqueous electrolyte, wherein
the positive electrode includes
a positive electrode current collector,
a positive electrode active material layer which contains a positive electrode active material and is formed on the positive electrode current collector except for a part in which the positive electrode current collector is exposed, and
an inorganic filler layer which contains an inorganic filler and is formed at a boundary part between the part in which the positive electrode current collector is exposed and the positive electrode active material layer,

a stacking part in which the inorganic filler layer is overlaid with the positive electrode active material layer is formed at the boundary part, and
an end surface of the positive electrode active material layer closer to the boundary part is covered with the inorganic filler layer over an entire thickness direction of the positive electrode active material layer.

2. The non-aqueous electrolyte secondary battery according to claim 1 , wherein
the positive electrode active material layer includes a first area fixed to a surface of the positive electrode current collector and a second area which extends from the first area and is fixed to a surface of the inorganic filler layer, and
in the stacking part, the inorganic filler layer has an inclined surface such that the inorganic filler layer has a thickness continuously decreasing toward the first area of the positive electrode active material layer.

3. The non-aqueous electrolyte secondary battery according to claim 2 , wherein an inclination angle of the inclined surface with respect to the positive electrode current collector is 5° or more and 50° or less.

4. The non-aqueous electrolyte secondary battery according to claim 1 , wherein the stacking part has a width of 500 μm or less in a direction from the positive electrode active material layer toward the inorganic filler layer.

5. The non-aqueous electrolyte secondary battery according to claim 1 , wherein a surface of a part of the stacking part facing the negative electrode is formed to be flat.

6. The non-aqueous electrolyte secondary battery according to claim 1 , wherein
the inorganic filler layer includes a first part which is overlaid with the positive electrode active material layer and a second part which is provided closer to the part in which the positive electrode current collector is exposed than the first part and which is not overlaid with the positive electrode active material layer, and
the second part protrudes in a direction relative to an end of a negative electrode material layer in plan view.

7. The non-aqueous electrolyte secondary battery according to claim 1 , wherein
the positive electrode active material layer includes a first area fixed to a surface of the positive electrode current collector and a second area which extends from the first area and is fixed to a surface of the inorganic filler layer, and
the stacking part is formed flush with the first area of the positive electrode active material layer.

8. The non-aqueous electrolyte secondary battery according to claim 1 , wherein
the inorganic filler layer directly contacts the end surface of the positive electrode active material layer over the entire thickness direction of the positive electrode active material layer.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kawamoto Jun
• Hattori Tatsuya
• Maehara Kenichi

Classifications

• H01M10/0587

  of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators · CPC title

• H01M10/4235

  Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence) · CPC title

• H01M4/667 Primary

  in the form of layers, e.g. coatings · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M4/628 Primary

  Inhibitors, e.g. gassing inhibitors, corrosion inhibitors · CPC title