Evaporator for water heating device

Patent metadata

Field	Value
Publication number	US-11519671-B2
Application number	US-202016939605-A
Country	US
Kind code	B2
Filing date	Jul 27, 2020
Priority date	Jul 27, 2020
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

The disclosed technology includes an evaporator having a plurality of sidewalls arranged to define an internal cavity and a top plate covering the internal cavity. At least one of the sidewalls can include a plurality of refrigerant channels such that at least one of the sidewalls can function as a heat exchanger. Each of the refrigerant channels can be attached to a refrigerant inlet and a refrigerant outlet at an angle, such that each refrigerant channel is angled. The angled refrigerant channels can facilitate directing ambient air across the refrigerant channels and fins and to the internal cavity. The angled refrigerant channels can further provide a flow path for accumulated moisture and/or condensate on the exterior surfaces of the refrigerant channels and/or fins to shed, thereby minimizing the potential for freezing.

First claim

What is claimed is:

1. An evaporator comprising:
a plurality of sidewalls arranged to define an internal cavity, at least one of the sidewalls including a plurality of refrigerant channels configured to transport refrigerant therethrough; and
a top plate covering the internal cavity.

2. The evaporator of claim 1 , wherein the top plate comprises an aperture configured to receive a fan.

3. The evaporator of claim 1 , wherein each refrigerant channel includes a plurality of ports, each port configured to provide a refrigerant flow path from a refrigerant inlet to a refrigerant outlet.

4. The evaporator of claim 1 , wherein each refrigerant channel is angled such that ambient air is directed across the plurality of refrigerant channels and into the internal cavity.

5. The evaporator of claim 4 , wherein each refrigerant channel is angled upward and radially inward toward a center of the internal cavity.

6. The evaporator of claim 5 , wherein each refrigerant channel is angled upward and radially inward toward the center of the cavity at a degree of between approximately 5 degrees and approximately 30 degrees.

7. The evaporator of claim 5 , wherein each refrigerant channel is angled such that condensate forming on a particular refrigerant channel flows in a flow path from the particular refrigerant channel to a desired location.

8. The evaporator of claim 7 , wherein the desired location is a drain pan.

9. The evaporator of claim 4 , wherein each refrigerant channel is angled downward and radially inward toward a center of the cavity.

10. The evaporator of claim 9 , wherein each refrigerant channel is angled downward and radially inward toward the center of the cavity at a degree of between approximately 5 degrees and approximately 30 degrees.

11. The evaporator of claim 1 , wherein at least some of the refrigerant channels are at least partially covered with a hydrophobic coating.

12. A heat pump water heater comprising:
a first portion comprising:
an evaporator including:
a plurality of sidewalls arranged to define an internal cavity, at least one of the sidewalls including a plurality of refrigerant channels; and
a top plate covering the internal cavity, the top plate having an aperture configured to receive a fan; and

a compressor; and

a second portion comprising:
a storage tank; and
a condenser coil in thermal communication with the storage tank.

13. The evaporator of claim 12 , wherein each refrigerant channel is angled such that ambient air is directed across the plurality of refrigerant channels and into the internal cavity.

14. The evaporator of claim 13 , wherein each refrigerant channel is angled upward and radially inward toward a center of the cavity.

15. The evaporator of claim 14 , wherein each refrigerant channel is angled such that condensate forming on a particular refrigerant channel flows in a flow path the particular refrigerant channel to an exterior drain pan.

16. The evaporator of claim 13 , wherein each refrigerant channel is angled downward and radially inward toward a center of the internal cavity.

17. The evaporator of claim 16 , wherein each refrigerant channel is angled such that condensate forming on a particular refrigerant channel flows in a flow path from the particular refrigerant channel to an interior drain pan disposed within the internal cavity.

18. The heat pump water heater of claim 12 , wherein the plurality of refrigerant channels extends along approximately half of an exterior surface of the first portion.

19. The heat pump water heater of claim 18 , wherein one or more sidewalls devoid of the plurality of refrigerant channels extends along approximately half of the exterior surface of the first portion.

20. The heat pump water heater of claim 12 , further comprising an outer jacket surrounding the second portion.

Assignees

• Rheem Mfg Co

Inventors

• Bhaskar Mukund
• Fowler Tobey

Classifications

• F28F2260/02

  having microchannels · CPC title

• F28D1/05391 Primary

  with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators · CPC title

• F28D2001/0273

  having special shape, e.g. curved, annular · CPC title

• F28D2021/0071

  Evaporators · CPC title

• F24H6/00

  Combined water and air heaters · CPC title