High efficiency vehicle backup lamps

Patent metadata

Field	Value
Publication number	US-11519582-B2
Application number	US-202117224228-A
Country	US
Kind code	B2
Filing date	Apr 7, 2021
Priority date	Apr 7, 2021
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A backup light apparatus provides a somewhat uniform distribution of light intensity in an area within the view of a backup camera of a vehicle. The backup light apparatus may satisfy various governmental and manufacturer safety rules. The backup light apparatus has a pillow lens array, a first collimator, a prism lens array, and a second collimator. The first collimator directs light in the direction of its optical axis to the pillow lens array. The second collimator directs light in the direction of its optical axis to the prism lens array. The pillow lens array has an array of pillow lenses facing away from the first collimator. The prism lens array has an array of prism lenses facing away from the second collimator. The prism lenses direct light at varying angles relative to the optical axis of the second collimator.

First claim

The invention claimed is:

1. A backup optical assembly for a vehicle, the backup optical assembly comprising:
a first optical assembly comprising a first collimator and a pillow lens array, the first collimator optically aligned with the pillow lens array to direct light through the pillow lens array;
a second optical assembly comprising a second collimator and a varying prism lens array, the second collimator optically aligned with the varying prism lens array to direct light through the varying prism lens array, the varying prism lens array comprising prisms comprising respective faces facing away from the second collimator; and
faces of respective prisms in at least a subset of the prisms having respective varying face angles relative to an optical axis of the second collimator such that intensities of light provided by the second optical assembly increase in correspondence with increasing distances of the light from the varying prism lens array to the ground.

2. The backup optical assembly according to claim 1 , wherein the varying prism lens array is planar and perpendicular to the second collimator, and wherein the varying face angles of the faces in the subset have respective varying angles of emission.

3. The backup optical assembly according to claim 1 , wherein the pillow lens array comprises a planar surface facing, and perpendicular to, the first collimator, and wherein the pillow lens array comprises a surface facing away from the first collimator and comprised of columnar pillow lenses.

4. The backup optical assembly according to claim 1 , further comprising:
a first optical extension between the first collimator and the pillow lens array, the first optical extension configured to channel light from the first collimator to the pillow lens array, wherein the pillow lens array is planar and perpendicular to an optical axis of the first collimator; and
a second optical extension between the second collimator and the varying prism lens array, the second optical extension configured to channel light from the second collimator to the varying prism lens array, wherein the varying prism lens array is planar and perpendicular to the optical axis of the second collimator.

5. The backup optical assembly according to claim 2 , wherein a first prism in the subset is above, relative to the ground, a second prism in the subset, and the first prism has a greater angle of emission than the second prism.

6. The backup optical assembly according to claim 4 , further comprising:
a first light emitting diode (LED) arranged to supply light to the first collimator; and
a second LED arranged to supply light to the second collimator.

7. The backup optical assembly according to claim 6 , wherein the backup optical assembly is incorporated in the vehicle, which is configured to supply power to the LEDs based on a signal indicating that the vehicle is backing.

8. A vehicle backup light apparatus comprising:
a pillow lens array;
a first collimator with a first optical axis, the first collimator arranged to direct light to the pillow lens array in a direction of the first optical axis;
a second collimator having a second optical axis, the second collimator and arranged to direct light to a first prism lens array in a direction of the second optical axis;
the first prism lens array comprising prisms, the prisms having respective faces facing opposite the second collimator such that the prisms direct light from the second collimator at varying angles relative to the second optical axis;
a second prism lens array;
a third collimator comprising a third optical axis, the third collimator arranged to provide light to the first prism lens array in a direction of the third optical axis;
wherein the first, second, and third optical axes are parallel; and
wherein the pillow lens array, the first prism lens array, and the second prism lens array are coplanar.

9. The vehicle backup light apparatus according to claim 8 , wherein:
the first collimator comprises a first total internal reflector that collimates light received by the first collimator; and
the second collimator comprises a second total internal reflector that collimates light received by the second collimator.

10. The vehicle backup light apparatus according to claim 8 , wherein at least some of the prisms of the first prism lens array comprise faces comprising respective pillow lenses.

11. The vehicle backup light according to claim 8 , further comprising a single planar polymer piece comprising the first prism lens array co-planar with the pillow lens array.

12. The vehicle backup light according to claim 8 , wherein the prisms of the first prism lens array comprise respective ledges, and wherein the ledges have varying lengths and/or angles relative to the second optical axis.

13. The vehicle backup light according to claim 8 , wherein the prisms of the first prism lens array have varying respective heights in a direction perpendicular to the second optical axis.

14. A backup light lens comprising:
a planar pillow lens array comprising a first light-receiving side and a first light-emitting side, the first light-emitting side comprising pillow lenses having respective convex surfaces facing a direction perpendicular to the planar lens array and configured to emit light received by the light-receiving side;
a planar prism lens array comprising a second light-receiving side and a second light-emitting side, the second light-emitting side comprising prisms configured to emit light received by the planar prism lens at varying angles relative to a normal of the second light-receiving side; and
wherein the planar pillow lens array and the planar prism lens are co-planar.

15. The backup light lens according to claim 14 , wherein the first light-receiving side comprises a first planar surface and wherein the second light-receiving side comprises a second planar surface.

16. The backup light lens according to claim 14 , wherein the prisms comprise linear prisms arranged parallel with respect to each other.

17. The backup light lens according to claim 15 , wherein the first planar surface and the second planar surface are co-planar.

18. The backup light lens according to claim 16 , wherein the linear prisms comprise respective faces that join respective ledges, wherein the linear prisms have respective heights, and wherein (i) the heights vary relative to each other, (ii) lengths or angles of the ledges vary relative to each other, and/or (ii) lengths or angles of the faces vary relative to each other.

19. The backup light lens according to claim 17 , further comprising:
a first lamp;
a first total internal reflector collimator arranged to collimate light from the first lamp to the pillow lens array;
a second lamp; and
a second total internal reflector collimator arranged to collimate light from the second lamp to the prism lens array.

Assignees

• Ford Global Tech Llc

Inventors

• Chen Linsheng

Classifications

• F21S43/14 Primary

  Light emitting diodes [LED] · CPC title

• F21W2103/45

  Reversing lights · CPC title

• F21S43/26 Primary

  Refractors, transparent cover plates, light guides or filters not provided in groups F21S43/235 - F21S43/255 · CPC title

• F21S43/31

  Optical layout thereof · CPC title

• F21S43/40

  characterised by the combination of reflectors and refractors · CPC title