Separation of lint from an exhaust airstream within a laundry appliance

Patent metadata

Field	Value
Publication number	US-11519129-B2
Application number	US-201916597285-A
Country	US
Kind code	B2
Filing date	Oct 9, 2019
Priority date	Dec 28, 2018
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A laundry appliance includes a drum for processing laundry. A blower delivers process air through an airflow path that includes the drum. A lint filter is positioned within the airflow path that separates particulate matter from the process air to define entrapped lint particles. A lint disposal mechanism removes the entrapped lint particles from a surface of the lint filter to define removed lint. A holding compartment receives the removed lint for disposal.

First claim

What is claimed is:

1. A laundry appliance comprising:
a drum for processing laundry;
a blower that delivers process air through an airflow path that includes the drum;
a lint filter positioned within the airflow path that separates particulate matter from the process air to define entrapped lint particles;
a lint disposal mechanism that removes the entrapped lint particles from a surface of the lint filter to define removed lint; and
a holding compartment that receives the removed lint for disposal, wherein the holding compartment includes a compactor that operates within a compacting chamber to compact the removed lint to define lint pellets, wherein the compactor operates within the compacting chamber and in a linear direction toward a portion of the holding compartment to exert a compressive force that presses the removed lint into the lint pellets, wherein the holding compartment includes a removable collecting chamber that receives the lint pellets from the compactor, and wherein the removable collecting chamber is configured to receive a plurality of lint pellets from the compactor that accumulate within the removable collecting chamber.

2. The laundry appliance of claim 1 , wherein the lint filter includes a generally horizontal filter screen that collects particulate material on a bottom surface of the generally horizontal filter screen.

3. The laundry appliance of claim 2 , wherein the lint filter includes a selectively operable portion that operates within the airflow path to remove the entrapped lint particles.

4. The laundry appliance of claim 2 , wherein the removed lint falls by force of gravity to the holding compartment.

5. The laundry appliance of claim 3 , wherein the selectively operable portion includes a lint scraper.

6. The laundry appliance of claim 5 , wherein the lint filter operates relative to the lint scraper and the lint scraper is substantially fixed relative to the airflow path.

7. The laundry appliance of claim 1 , wherein the lint disposal mechanism includes a cyclonic separator that operates to separate the entrapped lint particles from the lint filter and direct the removed lint to the holding compartment.

8. The laundry appliance of claim 7 , wherein the cyclonic separator includes a rotating filter that receives a helical flow of the process air and that rotates the rotating filter.

9. A laundry appliance comprising:
a drum for processing laundry;
a blower that delivers process air through an airflow path that includes the drum;
a lint filter that is positioned within the airflow path that separates particulate matter from the process air to define entrapped lint particles; and
a holding compartment that receives the entrapped lint particles as removed lint via a lint disposal mechanism, wherein the holding compartment includes a compactor that operates within a compacting chamber to compact the removed lint to define lint pellets, wherein the compactor operates within the compacting chamber and in a linear direction toward a portion of the holding compartment to exert a compressive force that presses the removed lint into the lint pellets, and wherein the holding compartment includes a removable collecting chamber that is positioned below the compactor and collects a plurality of the lint pellets from the compactor.

10. The laundry appliance of claim 9 , wherein the lint filter includes a rotationally operable mechanism that operates the lint filter within the airflow path.

11. The laundry appliance of claim 10 , wherein the lint filter is a rotating filter that is rotated about a rotational axis via a helical flow of the process air.

12. The laundry appliance of claim 10 , wherein the rotationally operable mechanism is positioned at a filter end of a cyclonic separator, and wherein a helical flow of the process air directs the removed lint to a particle outlet end of the cyclonic separator that is opposite the filter end.

13. The laundry appliance of claim 12 , wherein rotation of the rotationally operable mechanism directs the entrapped lint particles outward via centrifugal force, and wherein a portion of the process air moves through the rotationally operable mechanism, and wherein a slowed flow of air directs the removed lint to the particle outlet end of the cyclonic separator.

14. The laundry appliance of claim 10 , wherein the rotationally operable mechanism is a conical rotating filter that rotates about a rotational axis.

15. The laundry appliance of claim 11 , wherein the rotationally operable mechanism includes a plurality of fins that engage the helical flow of the process air.

16. A laundry appliance comprising:
a drum for processing laundry;
a blower that delivers process air through an airflow path that includes the drum;
a cyclonic lint filter that is positioned within the airflow path that separates particulate matter from the process air to define entrapped lint particles; and
a holding compartment that receives the entrapped lint particles as removed lint via a lint disposal mechanism, wherein the holding compartment includes a compactor that operates within a compacting chamber to compact the removed lint to define lint pellets, wherein the compactor operates within the compacting chamber and in a linear direction toward a portion of the holding compartment to exert a compressive force that presses the removed lint into the lint pellets, wherein the holding compartment includes a removable collecting chamber that receives the lint pellets from the compactor, and wherein the removable collecting chamber is configured to receive a plurality of lint pellets from the compactor that accumulate within the removable collecting chamber.

17. The laundry appliance of claim 16 , wherein the cyclonic lint filter includes a rotationally operable lint filter that is rotated about a rotational axis via a helical flow of the process air.

18. The laundry appliance of claim 17 , wherein the rotationally operable lint filter is positioned at a filter end of the cyclonic lint filter, and wherein the helical flow of the process air directs the removed lint to an outlet end of the cyclonic lint filter that is opposite the filter end.

19. The laundry appliance of claim 18 , wherein rotation of the rotationally operable lint filter directs the entrapped lint particles outward via centrifugal force, and wherein a portion of the process air moves through the rotationally operable lint filter, and wherein a slower flow of air directs the removed lint to the outlet end of the cyclonic lint filter.

Assignees

• Whirlpool Co

Inventors

• Masters Roy E
• Rogers Brian K
• Pinkowski Robert J
• Roberts Erica L

Classifications

• D06F58/04

  Details  (controlling or regulating devices D06F34/00) · CPC title

• B01D46/681

  by scrapers, brushes or the like · CPC title

• B01D45/14

  generated by rotating vanes, discs, drums or brushes · CPC title

• D06F58/22 Primary

  Lint collecting arrangements · CPC title

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title