Method for manufacturing glass sheet and method for manufacturing device

Patent metadata

Field	Value
Publication number	US-11518703-B2
Application number	US-201917056582-A
Country	US
Kind code	B2
Filing date	Jun 11, 2019
Priority date	Jun 21, 2018
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A method of manufacturing a glass sheet includes a start point forming step of forming a scribe line on a preset cutting portion of a glass sheet, a setting step of causing, through use of a support member having a groove-shaped recess, the support member to support the glass sheet having the scribe line formed thereon from one surface side so that the preset cutting portion is arranged on the recess, and a cutting step of generating a negative pressure in the recess to bend the preset cutting portion on the recess so that the one surface side protrudes, to thereby cut the glass sheet along the preset cutting portion with the scribe line as the start point. At the time of performing the cutting step, the entire recess is covered with a cover member from another surface side of the glass sheet through intermediation of the glass sheet.

First claim

The invention claimed is:

1. A method of manufacturing a glass sheet, the method comprising:
a start point forming step of forming a cutting start point on a preset cutting portion of a glass sheet;
a setting step of causing, through use of a support member having a groove-shaped recess on a support surface configured to support the glass sheet, the support member to support the glass sheet having the cutting start point formed thereon from one surface side so that the preset cutting portion is arranged on the recess; and
a cutting step of generating a negative pressure in the recess to bend the preset cutting portion on the recess so that the one surface side protrudes, to thereby cut the glass sheet along the preset cutting portion through use of the cutting start point as a start point,
wherein, at the time of performing the cutting step, an entirety of the recess is covered with a cover member from another surface side of the glass sheet with the glass sheet located between the cover member and the support member,
wherein, at the time of performing the cutting step, the cover member and the glass sheet are not adhered, and
wherein, in the setting step, the glass sheet is supported in direct contact with the support surface of the support member.

2. The method of manufacturing a glass sheet according to claim 1 , wherein the cover member comprises:
a sheet member, which has flexibility and airtightness, and is configured to cover the recess with the glass sheet located between the sheet member and the support member; and
a holding member, which has rigidity higher than rigidity of the sheet member, and is configured to hold the sheet member.

3. The method of manufacturing a glass sheet according to claim 2 , wherein the holding member is configured to hold the sheet member from a side opposite to the glass sheet while having the sheet member interposed between the holding member and the glass sheet in a thickness direction.

4. The method of manufacturing a glass sheet according to claim 3 , wherein the sheet member and the holding member are transparent.

5. The method of manufacturing a glass sheet according to claim 2 ,
wherein the sheet member is configured to cover an entirety of another surface of the glass sheet, and
wherein the sheet member has an edge portion fixed to the holding member.

6. The method of manufacturing a glass sheet according to claim 2 , wherein the sheet member has a Young's modulus of 0.5 GPa or more.

7. The method of manufacturing a glass sheet according to claim 1 , wherein the start point forming step comprises forming, as the cutting start point, a scribe line forming a closed loop on the one surface side of the glass sheet.

8. The method of manufacturing a glass sheet according to claim 1 , wherein the start point forming step comprises forming, as the cutting start point, a first scribe line extending in a first direction on the one surface side of the glass sheet and a second scribe line extending in a second direction different from the first direction on the one surface side of the glass sheet and intersecting the first scribe line.

9. The method of manufacturing a glass sheet according to claim 8 , wherein both the first scribe line and the second scribe line are formed in the start point forming step with lengths so that both ends of the first scribe line and both ends of the second scribe line are prevented from projecting from the recess at the setting step.

10. The method of manufacturing a glass sheet according to claim 1 , wherein the recess of the support member has an opening width falling within a range of from 5 mm to 20 mm.

11. A method of manufacturing a device, comprising cutting out a sheet-shaped device corresponding to a plurality of surfaces in a state of being partitioned by a preset cutting portion from a device base material along with cutting of each of glass sheets comprised in the device base material, which are arranged so as to be opposed to each other, as a sheet to be cut along the preset cutting portion,
the method comprising:
a start point forming step of forming a cutting start point on the preset cutting portion of the sheet to be cut;
a setting step of causing, through use of a support member having a groove-shaped recess on a support surface configured to support the device base material, the support member to support the device base material from one surface side so that the preset cutting portion of the sheet to be cut, which has the cutting start point formed thereon, is arranged on the recess; and
a cutting step of generating a negative pressure in the recess to bend the preset cutting portion on the recess so that the one surface side protrudes, to thereby cut the sheet to be cut along the preset cutting portion through use of the cutting start point as a start point,
wherein, at the time of performing the cutting step, an entirety of the recess is covered with a cover member from another surface side of the device base material with the device base material located between the cover member and the support member,
wherein, at the time of performing the cutting step, the cover member and the device base material are not adhered, and
wherein, in the setting step, the sheet to be cut is supported in direct contact with the support surface of the support member.

Assignees

• Nippon Electric Glass Co

Inventors

• Takimoto Hiroshi
• MATSUBUSHI Taisei
• Nakajima Masao

Classifications

• C03B33/04

  Cutting or splitting in curves, especially for making spectacle lenses · CPC title

• C03B33/033 Primary

  Apparatus for opening score lines in glass sheets · CPC title

• B28D1/225

  for scoring or breaking, e.g. tiles · CPC title

• C03B33/03 Primary

  Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations · CPC title

• B65G2249/045

  Details of suction cups suction cups · CPC title