Holster sensor for electric vehicle charging system

Patent metadata

Field	Value
Publication number	US-11518258-B2
Application number	US-202017076355-A
Country	US
Kind code	B2
Filing date	Oct 21, 2020
Priority date	Oct 21, 2020
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

Various disclosed embodiments include illustrative electrical power dispensers for electrical vehicle charging systems, charging systems, and methods of sensing presence of a charge coupler in a holster of an electrical power dispenser. In an illustrative embodiment, an electrical power dispenser for an electrical vehicle charging system includes a housing. A charge coupler is configured to dispense direct current electrical power. A holster is disposed on the housing and is configured to receive the charge coupler therein. A holster sensor is configured to sense presence of the charge coupler in the holster and is further configured to generate a signal indicative of presence of the charge coupler in the holster.

First claim

What is claimed is:

1. An electrical power dispenser for an electrical vehicle charging system, the electrical power dispenser comprising:
a housing;
a charge coupler configured to dispense direct current electrical power;
a holster comprising a receptacle disposed within a frame disposed on the housing and configured to receive the charge coupler in the frame and the receptacle; and
a holster sensor comprising a load cell disposed on one of the receptacle and the frame configured to sense presence of the charge coupler in the holster and further configured to generate a signal indicative of presence of the charge coupler in the holster.

2. The dispenser of claim 1 , wherein the load cell is chosen from a strain gauge, a proximity sensor, a contact switch, a radar sensor, an ultrasonic sensor, and an optical sensor.

3. The dispenser of claim 1 , further comprising electrical circuitry electrically coupled to the holster sensor and configured to provide digitized information indicative of presence of the charge coupler in the holster.

4. The dispenser of claim 3 , further comprising an analog-to-digital converter configured to convert an analog signal from the holster sensor to a digital signal.

5. The dispenser of claim 4 , further comprising an inverter configured to invert output of the analog-to-digital converter.

6. A charging system, comprising:
a power cabinet having at least one direct current power module; and
an electrical power dispenser electrically coupled to the power cabinet, the dispenser including:
a housing;
a charge coupler configured to dispense direct current electrical power;
a holster comprising a receptacle disposed within a frame disposed on the housing and configured to receive the charge coupler in the frame and the receptacle; and
a holster sensor comprising a load cell disposed on one of the receptacle and the frame configured to sense presence of the charge coupler in the holster and further configured to generate a signal indicative of presence of the charge coupler in the holster.

7. The charging system of claim 6 , wherein the load cell is chosen from a strain gauge, a proximity sensor, a contact switch, a radar sensor, an ultrasonic sensor, and an optical sensor.

8. The charging system of claim 6 , further comprising electrical circuitry electrically coupled to the holster sensor and configured to provide information indicative of presence of the charge coupler in the holster.

9. The charging system of claim 8 , further comprising an analog-to-digital converter configured to convert an analog signal from the holster sensor to a digital signal.

10. The dispenser of claim 9 , further comprising an inverter configured to invert output of the analog-to-digital converter.

11. The charging system of claim 8 , further comprising a communications hub electrically coupled to the electrical circuitry.

12. The charging system of claim 11 , wherein the communications hub is configured to communicate with a server.

13. A system, comprising:
a power cabinet including:
at least one direct current power module; and
a communications hub;
an electrical power dispenser electrically coupled to the power cabinet, the dispenser including:
a housing;
a charge coupler configured to dispense direct current electrical power;
a holster comprising a receptacle disposed within a frame disposed on the housing and configured to receive the charge coupler in the frame and the receptacle;
a holster sensor comprising a load cell disposed on one of the receptacle and the frame configured to sense presence of the charge coupler in the holster and further configured to generate a signal indicative of presence of the charge coupler in the holster; and
electrical circuitry electrically coupled to the holster sensor and configured to provide to the communications hub the information indicative of presence of the charge coupler in the holster; and
at least one server configured to receive from the communications hub the information indicative of presence of the charge coupler in the holster.

14. The system of claim 13 , further comprising a communications network configured to receive the information indicative of presence of the charge coupler in the holster from the communications hub and to provide the information indicative of presence of the charge coupler in the holster to the at least one server.

15. The system of claim 13 , wherein the at least one server is further configured to analyze the information indicative of presence of the charge coupler in the holster.

16. The system of claim 15 , wherein the at least one server is further configured to correlate the information indicative of presence of the charge coupler in the holster with information indicative of identification of an entity chosen from an owner of a vehicle and a user of a vehicle.

17. The system of claim 16 , wherein the at least one server is further configured to identify an entity chosen from an owner of a vehicle and a user of a vehicle who does not return the charge coupler to the holster after use.

18. The charging system of claim 13 , wherein the holster sensor includes a sensor chosen from at least one strain gauge, a proximity sensor, a contact switch, a radar sensor, an ultrasonic sensor, and an optical sensor.

19. The charging system of claim 13 , further comprising an analog-to-digital converter configured to convert an analog signal from the holster sensor to a digital signal.

20. The dispenser of claim 19 , further comprising an inverter configured to invert output of the analog-to-digital converter.

Assignees

• Rivian Ip Holdings Llc

Inventors

• Underhill Kyle R
• Hiti Silva
• Schulz Steven E
• Erikson Tyler J

Classifications

• B60L53/305 Primary

  Communication interfaces · CPC title

• Y02T90/167

  Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV] · CPC title

• B60L53/62

  in response to charging parameters, e.g. current, voltage or electrical charge · CPC title

• B60L2250/20

  by driver identification · CPC title

• B60L53/68

  Off-site monitoring or control, e.g. remote control · CPC title