Laminated body pressing apparatus, pressed strip-shaped laminated body manufacturing method, laminated electrode body manufacturing method, and battery manufacturing method

Patent metadata

Field	Value
Publication number	US-11518156-B2
Application number	US-201916686851-A
Country	US
Kind code	B2
Filing date	Nov 18, 2019
Priority date	Jan 14, 2019
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A laminated body pressing apparatus, which can restrain damage of a first outer ridge portion or a second outer ridge portion of a positive electrode plate during roller-pressing and can restrain damage of a strip-shaped first separator of a strip-shaped negative electrode body on a positive electrode plate side, includes a first press roller, a second press roller disposed parallel to the first press roller and spaced apart from the first press roller by a roller gap, and a metal plate feeding unit to feed a strip-shaped metal plate extending in a conveyance direction to the roller gap. The apparatus roller-presses the positive electrode plate and the strip-shaped negative electrode body by the first press roller and the second press roller in a state where the strip-shaped metal plate fed by the metal plate feeding unit is placed on the positive electrode plate placed on the strip-shaped negative electrode body.

First claim

What is claimed is:

1. A laminated body pressing apparatus for forming a pressed strip-shaped laminated body obtained by placing a plurality of rectangular positive electrode plates on a strip-shaped negative electrode body having a negative electrode plate disposed between a pair of strip-shaped separators at a predetermined interval so as to be spaced apart from each other by a gap in a longitudinal direction of the strip-shaped negative electrode body, and roller-pressing the positive electrode plates and the negative electrode body, the laminated body pressing apparatus comprising:
a first press roller;
a second press roller disposed parallel to the first press roller with a roller gap therebetween; and
a metal plate feeder configured to feed a strip-shaped metal plate extending in a conveyance direction to the roller gap, wherein
in a state where the strip-shaped metal plate fed by the metal plate feeder is placed on one of the positive electrode plates placed on the strip-shaped negative electrode body, the one positive electrode plate and the strip-shaped negative electrode body are roller-pressed by the first press roller and the second press roller.

2. The laminated body pressing apparatus according to claim 1 , wherein
the strip-shaped metal plate is an annular endless strip-shaped metal plate, and
the metal plate feeder has a circulation path through which a downstream portion, of the endless strip-shaped metal plate, transferred to a downstream side in the conveyance direction to the roller gap is returned to an upstream side in the conveyance direction to the roller gap.

3. The laminated body pressing apparatus according to claim 2 , wherein
the endless strip-shaped metal plate has a circumferential length that is an integer multiple of the predetermined interval,
the endless strip-shaped metal plate has a joined portion at which both end portions of the strip-shaped metal plate are joined to each other, and
the laminated body pressing apparatus further comprises:
a joined-portion detector configured to detect a position of the joined portion of the endless strip-shaped metal plate;
a positive electrode plate detector configured to detect a position of each said positive electrode plate to be roller-pressed; and
a control unit configured to control transfer of the endless strip-shaped metal plate said each positive electrode plate, and the strip-shaped negative electrode body by the first press roller and the second press roller and feed of the endless strip-shaped metal plate by the metal plate feeder such that a non-joined portion of the endless strip-shaped metal plate other than the joined portion is placed on a first outer ridge portion of the one positive electrode plate formed by a first positive electrode plate principal surface exposed to an outside and a first positive electrode plate end surface facing the downstream side in the conveyance direction, and a second outer ridge portion of the positive electrode plate formed by the first positive electrode plate principal surface and a second positive electrode plate end surface facing the upstream side in the conveyance direction.

4. The laminated body pressing apparatus according to claim 1 , wherein the strip-shaped metal plate has a thickness T 1 that is three to eight times a thickness T 2 of the one positive electrode plate (3×T 2 ≤T 1 ≤8×T 2 ).

5. The laminated body pressing apparatus according to claim 2 , wherein the strip-shaped metal plate has a thickness T 1 that is three to eight times a thickness T 2 of the one positive electrode plate (3×T 2 ≤T 1 ≤8×T 2 ).

6. The laminated body pressing apparatus according to claim 3 , wherein the strip-shaped metal plate has a thickness T 1 that is three to eight times a thickness T 2 of the one positive electrode plate (3×T 2 ≤T 1 ≤8×T 2 ).

Assignees

• Toyota Motor Co Ltd

Inventors

• Shintani Kodai

Classifications

• H01M4/139 Primary

  Processes of manufacture · CPC title

• Y10T156/1097

  Lamina is running length web · CPC title

• H01M50/00

  Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells · CPC title

• B32B38/0004

  Cutting, tearing or severing, e.g. bursting; Cutter details (cutting in general B26D; laminating combined with punching or perforating B32B38/04; removing all or part of the layers B32B38/10; cutting in combination with laying up and registration B32B38/185 takes precedence) · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title