Water separation in flowlines or trunk lines

Patent metadata

Field	Value
Publication number	US-11517863-B2
Application number	US-202016928419-A
Country	US
Kind code	B2
Filing date	Jul 14, 2020
Priority date	Dec 6, 2016
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

A sink is configured to attach to a bottom surface of a flowline that is configured to flow a mixture of at least two immiscible fluids. One of the immiscible fluids is water. The water is more dense than the other of the at least two immiscible fluids. An outlet formed at a bottom portion of the sink. A valve system is connected to the opening. The valve system is configured to open the outlet in response to the water occupying at least a portion of the sink.

First claim

The invention claimed is:

1. A system comprising:
a pipeline having a diameter;
a flowline segment positioned in the pipeline, the flowline segment having the diameter of the pipeline;
a sink attached to the flowline segment, the sink configured to flow a mixture of at least two immiscible fluids, wherein one of the immiscible fluids is water, wherein the water is more dense than the other of the at least two immiscible fluids, wherein the sink is configured to collect at least a portion of the at least two immiscible fluids flow;
an outlet formed at a bottom portion of the sink; and
a valve system connected to the outlet, the valve system configured to open the outlet in response to the water occupying at least a portion of the sink.

2. A system comprising:
a sink attached to a horizontal flowline configured to flow a mixture of at least two immiscible fluids, wherein one of the immiscible fluids is water, wherein the water is more dense than the other of the at least two immiscible fluids, wherein the sink is configured to collect at least a portion of the at least two immiscible fluids flow;
an outlet formed at a bottom portion of the sink;
a valve system connected to the outlet, the valve system configured to open the outlet in response to the water occupying at least a portion of the sink; and
wherein the sink is attached in place of a removed bottom portion of the horizontal flowline, wherein the system further comprises a perforated plate configured to attach to a bottom surface of the horizontal flowline between the horizontal flowline and the sink, the perforated plate configured to flow at least the portion of the mixture of the at least two immiscible fluids from the horizontal flowline into the sink, the perforated plate positioned at the removed bottom portion between the horizontal flowline and the sink.

3. The system of claim 1 , wherein the valve system comprises:
a valve; and
a pressure sensor attached to the valve, the pressure sensor configured to sense hydrostatic fluid pressure.

4. The system of claim 3 , wherein the pressure sensor is configured to:
store a pressure value; and
transmit a valve-open signal to the valve in response to the sensed hydrostatic fluid pressure satisfying the stored pressure value.

5. The system of claim 4 , wherein the pressure sensor is configured to transmit a valve-close signal to the valve in response to the sensed hydrostatic fluid not satisfying the stored pressure value.

6. The system of claim 3 , wherein the valve is connected to one or more data networks and is configured to:
receive a valve-open signal over the one or more data networks;
open the outlet in response to receiving the valve-open signal;
receive a valve-close signal over the one or more data networks; and
close the outlet in response to receiving the valve-close signal.

7. The system of claim 1 , wherein the valve system comprises:
a valve;
a perforated cylinder positioned in the sink; and
a sensor system positioned within the perforated cylinder, the sensor system configured to open the valve based on the water occupying at least a portion of the perforated cylinder.

8. The system of claim 7 , wherein the sensor system comprises:
an upper sensor attached to an upper surface of the perforated cylinder;
a lower sensor attached to a lower surface of the perforated cylinder; and
a floating member positioned in the perforated cylinder between the upper sensor and the lower sensor, the floating member configured to float in water.

9. The system of claim 8 , wherein the upper sensor is configured to transmit a valve-open signal in response to being contacted by the floating member, and wherein the lower sensor is configured to transmit a valve-close signal in response to being contacted by the floating member.

10. The system of claim 9 , wherein the valve is configured to open the outlet in response to receiving the valve-open signal from the upper sensor, and wherein the valve is configured to close the outlet in response to receiving the valve-close signal from the lower sensor.

11. The system of claim 10 , further comprising a weir positioned in the sink, the weir configured to accumulate the water in a portion of the sink.

12. The system of claim 11 , wherein a height of the weir is less than a distance between the bottom surface of the flowline segment and the bottom portion of the sink.

13. The system of claim 1 , wherein the sink comprises:
a first portion comprising an upper end and a lower end, the upper end of the first portion attached to an upstream end of the bottom portion of the flowline segment;
a second portion comprising an upper end and a lower end, the upper end of the second portion attached to a downstream end of the bottom portion of the flowline segment, the downstream end being downstream of the upstream end; and
an intermediate portion comprising an upstream end and a downstream end, the upstream end of the intermediate portion attached to the lower end of the first portion, the downstream end of the intermediate portion attached to the lower end of the second portion.

14. The system of claim 13 , wherein each of the first portion and the second portion is substantially curved.

15. The system of claim 13 , wherein each of the first portion and the second portion is substantially flat.

16. The system of claim 13 , wherein each of the first portion and the second portion angles downward from the bottom surface of the flowline segment toward the sink.

17. The system of claim 1 , further comprising an up-slope portion attached to the flowline segment, the up-slope portion positioned downstream of the sink, wherein the up-slope portion tapers in an upstream direction.

18. The system of claim 1 , wherein the sink is a first sink, the outlet is a first outlet and the valve system is a first valve system, wherein the system comprises:
a second sink configured to attach to a bottom surface of the flowline downstream of the first sink;
a second outlet formed at a bottom portion of the second sink; and
a second valve system connected to the second outlet, the second valve system configured to open the second outlet in response to the water occupying at least a portion of the second sink.

19. The system of claim 1 , further comprising a second flowline segment having a second bottom surface to which a second sink is configured to attach, the second flowline segment being separate from the flowline segment through which the mixture of the at least two immiscible fluids is configured to flow.

20. The system of claim 19 , wherein an outer diameter and cross-section of the second flowline segment is substantially identical to an outer diameter and cross-section, respectively, of the flowline segment.

21. The system of claim 20 , further comprising a flange system configured to fluidically connect the flowline segment and the second flowline segment.

22. The system of claim 1 , further comprising a heating coil positioned within the sink, the heating coil configured to heat a fluid within the sink to prevent hydrate formation.

23. The system of claim 22 , wherein the heating coil comprises an electric heating coil.

24. The system of claim 23 , further comprising:
a temperature sensor configured to detect a temperature within the sink; and
a temperature controller configured to regulate an energy flow into the heating coil.

25. The system of claim

Assignees

• Saudi Arabian Oil Co

Inventors

• Al-Gouhi Alwaleed Abdullah
• Alkhanaifer Nabil S
• Al-Zahrani Abdullah M
• Al Daas Mutaz
• Al-Anazi Rayid S
• Bokhamseen Yaseen Abdulhameed
• Alsaddah Abdullah S
• Aljindan Jana Mohammed

Classifications

• B01F25/823

  Flow collectors therefor · CPC title

• B01F35/93

  arranged inside the receptacle · CPC title

• B01F25/821 Primary

  by means of conduits having inlet openings at different levels · CPC title

• E21B43/34 Primary

  Arrangements for separating materials produced by the well · CPC title

• B01F33/502

  Vehicle-mounted mixing devices · CPC title