Reduction splint for edentulous patients

Patent metadata

Field	Value
Publication number	US-11517464-B2
Application number	US-201916252868-A
Country	US
Kind code	B2
Filing date	Jan 21, 2019
Priority date	Feb 24, 2014
Publication date	Dec 6, 2022
Grant date	Dec 6, 2022

Abstract

An off-the-shelf oral splint that is operatively secured to the maxilla and mandible to assist in reduction and provide maintenance of reduction of maxillary and mandibular fractures in the edentulous or partially edentulous patient. The oral splint is fabricated into a plurality of standardized sizes. These sizes are determined by imaging a population of jaws, measuring dimensions thereof, manipulating (e.g., calculating the mean) these dimensions, and generating a size that is representative of a subset of that population. This can be done for all sizes that would represent individuals in that population. The splint itself is fabricated virtually by creating “U-shapes”, splitting them horizontally into halves, creating an evacuation channel, and generating a coupling mechanism to hold the halves together. The splint can then be printed or otherwise manufactured.

First claim

What is claimed is:

1. A method of fabricating an oral splint for reduction of an oral fracture in an edentulous or partially edentulous subject or patient, comprising:
scanning or imaging a jaw of each of a plurality of individuals in a patient population to determine an array of dimensions of said jaws of said plurality of individuals;
manipulating said array of dimensions to generate a representative set of dimensions that is representative of a subset of said patient population;
importing results of said manipulation into one or more software applications that creates an image of a jaw representative of said subset of said patient population, said representative jaw including a maxilla and a mandible;
outlining an upper palate of said representative jaw on said one or more software applications;
outlining a lower palate of said representative jaw on said one or more software applications;
interpolating a distance between said outline of said upper palate and said outline of said lower palate on said one or more software applications;
indicating said distance as an initial splint configuration on said one or more software applications;
removing bone and dentition of said maxilla and said mandible from said image of said representative jaw on said one or more software applications; and
splitting said initial splint configuration into a maxillary splint and a mandibular splint on said one or more software applications, thus forming a virtual image of said oral splint, wherein said oral splint is fabricated physically based on said virtual image of said oral splint.

2. A method as in claim 1 , wherein said array of dimensions includes two or more of palate width, palate length, maxillary length, maxillary width, maxillary anterior thickness, maxillary lateral thickness, maxillary curvature, posterior maxillary height, mandibular length, mandibular width, mandibular anterior thickness, mandibular lateral thickness, mandibular curvature, and posterior mandibular height of said plurality of individuals.

3. A method as in claim 1 , wherein said array of dimensions is manipulated by determining a mean value and a standard deviation of each of said array of dimensions of said jaws of said plurality of individuals.

4. A method as in claim 1 , further comprising:
tessellating said maxilla and said mandible into a three-dimensional model after importing said results of said determination into said one or more software applications.

5. A method as in claim 1 , further comprising:
expanding said initial splint configuration outwardly to snugly fit or contain said maxilla and said mandible.

6. A method as in claim 1 , further comprising:
forming an evacuation aperture in an anterior portion of said initial splint configuration, wherein an upper portion of said evacuation aperture is disposed in said anterior portion of said maxillary splint and a lower portion of said evacuation aperture is disposed in said anterior portion of said mandibular splint.

7. A method as in claim 1 , further comprising:
the step of splitting said initial splint configuration performed by positioning an anterior-posterior plane within a midsection of said initial splint configuration, wherein the position of said plane in a cranial-caudal direction is based on averaged dimensions of said patient population, and
separating said maxillary splint and said mandibular splint along said plane.

8. A method as in claim 1 , further comprising:
disposing an extrusion on one of a superior surface of said mandibular splint or an inferior surface of said maxillary splint on said one or more software applications;
disposing a channel in the other of said superior surface of said mandibular splint or said inferior surface of said maxillary splint that did not receive said extrusion on said one or more software applications, wherein a position of said channel corresponds to a position of said extrusion,
said extrusion and said channel forming a tongue and groove fitting between said maxillary splint and said mandibular splint.

9. A method as in claim 8 , further comprising:
said extrusion being U-shaped along a jaw line of said representative image, and
said channel being U-shaped along said jaw line of said representative image.

10. A method as in claim 1 , further comprising:
forming a plurality of wire apertures in said maxillary splint and said mandibular splint to accommodate wiring to secure said maxillary splint to said maxilla and to accommodate wiring to secure said mandibular splint to said mandible.

11. A method as in claim 1 , further comprising:
disposing a first maxillary projection and a second maxillary projection on said maxillary splint; and
disposing a first mandibular projection and a second mandibular projection on said mandibular splint,
wherein said first maxillary projection and said first mandibular projection are aligned with each other, and
wherein said second maxillary projection and said second mandibular projection are aligned with each other.

12. A method as in claim 1 , further comprising:
said oral splint being fabricated physically by transmitting said virtual image to a three-dimensional printer for printing of said oral splint.

13. A method as in claim 1 , further comprising:
trimming or filing an upper edge or a lower edge of said initial splint configuration to better fit said jaw of said subject or patient.

14. A method as in claim 1 , further comprising:
prior to outlining said upper and lower palates, positioning a spacer on said maxilla or said mandible on said one or more software applications in order to provide proper spacing within said representative jaw of said patient population.

15. A surgical technique for reduction of an oral fracture in an edentulous or partially edentulous subject or patient, comprising:
scanning or imaging a jaw of each of a plurality of individuals in a patient population to determine an array of dimensions of said jaws of said plurality of individuals;
manipulating said array of dimensions to generate a representative set of dimensions that is representative of a subset of said patient population;
importing results of said manipulation into one or more software applications that creates an image of a jaw representative of said subset of said patient population, said representative jaw including a maxilla and a mandible;
outlining an upper palate of said representative jaw on said one or more software applications;
outlining a lower palate of said representative jaw on said one or more software applications;
interpolating a distance between said outline of said upper palate and said outline of said lower palate on said one or more software applications;
indicating said distance as an initial splint configuration on said one or more software applications;
removing bone and dentition of said maxilla and said mandible from said image of said representative jaw on said one or more software applications; and
splitting said initial splint configuration into a maxillary splint and a mandibular splint on said one or more software applications, thus forming a virtual image of said oral splint;
fabricating said oral splint based on said virtual image of said oral splint;
positioning and securing said maxillary splint of said fabricated oral splint on said maxilla of said subject or patient in a normal or reduced fracture position of said maxilla; and
positioning and securing said mandibular splint of said fabricated oral splint on said mandible of said subject or patient in a normal or reduced fracture position of said mandible.

Assignees

• Decker Summer Joy
• Ford Jonathan Michael
• Ching Jessica Allen
• Univ South Florida

Inventors

• Decker Summer Joy
• Ford Jonathan Michael
• Ching Jessica Allen

Classifications

• A61B2017/00526

  Methods of manufacturing · CPC title

• A61C7/08

  Mouthpiece-type retainers {or positioners, e.g. for both the lower and upper arch (arch-shaped medicament applicators for teeth or gums A61C19/063; mouthguards for protecting the teeth of sportsmen A63B71/085)} · CPC title

• G05B19/4099

  Surface or curve machining, making three-dimensional [3D] objects, e.g. desktop manufacturing · CPC title

• G05B2219/35134

  3-D cad-cam · CPC title

• B29C64/386

  Data acquisition or data processing for additive manufacturing · CPC title