Electric heating device and method for its production

Patent metadata

Field	Value
Publication number	US-11516885-B2
Application number	US-202117183940-A
Country	US
Kind code	B2
Filing date	Feb 24, 2021
Priority date	Feb 26, 2020
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

An electric heating device comprises a housing with a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element with a heater casing protrudes in the direction toward the heating chamber. The at least one PTC element and conductor tracks are supported in the heater casing in an insulated manner. The heater casing is sealed against the partition wall by way of a seal arranged in a receptacle of the partition wall circumferentially surrounding the heater casing. A press ring is arranged in the receptacle and surrounds the heater casing circumferentially, securing the seal in the receptacle. A method of forming such an electric heating device also is disclosed.

First claim

We claim:

1. An electric heating device comprising:
a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element with a heater casing protrudes in a direction toward the heating chamber;
at least one PTC element and conductor tracks that are supported in the heater casing, the conductor tracks being electrically connected to the PTC element in the connection chamber and being configured to energize the PTC element with different polarities, wherein the conductor tracks and the at least one PTC element are connected in an electrically conductive manner and are supported in an insulated manner and the heater casing is sealed against the partition wall by way of a seal arranged in a receptacle of the partition wall circumferentially surrounding the heater casing; and
a press ring that is arranged in the receptacle, that circumferentially surrounds the heater casing, and that secures the seal in the receptacle.

2. The electric heating device according to claim 1 , wherein the PTC element and the conductor tracks are received in a shielded manner in the heater casing, and wherein the press ring is electrically conductive and electrically connects the heater casing to a ground terminal of the housing.

3. The electric heating device according to claim 1 , wherein the press ring and the seal are realized in a unitary component.

4. The electric heating device according to claim 1 , wherein the press ring is arranged between the seal and the heating chamber.

5. The electric heating device according to claim 1 , wherein the press ring is secured in the receptacle by caulking the housing.

6. The electric heating device according to claim 1 , wherein the press ring has several contact projections on an outer circumferential surface thereof that extend in a direction of insertion of the receptacle and that abut the receptacle, at least in part, under plastic deformation in the receptacle.

7. A method for producing an electric heating device, the heating device including a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element with a heater casing protrudes toward the heating chamber, at least one PTC element and conductor tracks being supported in an insulated manner in the heater casing, the conductor tracks being electrically connected to the PTC element in the connection chamber and being configured to energize the PTC element with different polarities and being connected in an electrically conductive manner, the method comprising:
introducing the PTC heating device into a receptacle of the partition wall such that the PTC heating device protrudes from the partition wall in a direction toward the heating chamber; and introducing a press ring into the receptacle and securing the press ring in position in the receptacle.

8. The method according to claim 7 , further comprising securing the press ring in position by caulking the housing.

Assignees

• Eberspaecher Catem Gmbh & Co

Inventors

• Walz Kurt
• Niederer Michael

Classifications

• H05B2203/017

  Manufacturing methods or apparatus for heaters · CPC title

• F24H3/0441

  Interfaces between the electrodes of a resistive heating element and the power supply means · CPC title

• H05B3/50 Primary

  heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins · CPC title

• H05B3/04

  Waterproof or air-tight seals for heaters · CPC title

• H05B1/0288 Primary

  for non specified applications · CPC title