Battery pack

Patent metadata

Field	Value
Publication number	US-11515597-B2
Application number	US-201515764342-A
Country	US
Kind code	B2
Filing date	Oct 22, 2015
Priority date	Oct 22, 2015
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

A battery pack includes a plurality of stacked battery assemblies and an insulating spacer. The battery assemblies are provided with a pair of unit cells stacked in a thickness direction. Each unit cell includes a cell body having a power generation element and a flat shape, and an electrode tab protruding out from the cell body. The spacer is disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and is electrically connected in the battery assemblies. A pair of the electrode tabs has distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other. The distal end portions are bent in the stacking direction on a side of a surface of the insulating spacer. The distal end portions are positioned on opposite sides of the cell body. The distal end portions that are bent are electrically connected to each other.

First claim

The invention claimed is:

1. A battery pack comprising:
a plurality of stacked battery assemblies that are each provided with at least a pair of unit cells stacked in a thickness direction, each of the unit cells each including
a cell body having a flat shape and comprising a power generation element covered by a laminate film, and
an electrode tab protruding out from the cell body; and

an insulating spacer disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and being electrically connected in the battery assemblies,
a pair of the electrode tabs having distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other, the distal end portions being bent in a stacking direction and in direct contact with a side of a surface of the insulating spacer, the distal end portions being positioned on opposite sides of the cell body, and the distal end portions that are bent being electrically connected to each other, and
the insulating spacer being disposed between the pair of the unit cells and the insulating spacer supporting both the electrode tabs of the pair of the unit cells and ends of the laminate films of the pair of the unit cells.

2. The battery pack according to claim 1 , wherein
the pair of the unit cells are electrically connected by a conductive member having conductivity,
the pair of the electrode tabs electrically connecting the adjacent battery assemblies are disposed on both ends of the insulating spacer, and
the pair of the unit cells that are electrically connected to each other by the conductive member is on an inner side of a position where the adjacent battery assemblies are electrically connected to each other.

3. The battery pack according to claim 2 , wherein
the conductive member includes a bus bar held by the insulating spacer,
the insulating spacer has a plurality of sides and holds the bus bar at a center of one side of the plurality of sides, and the bus bar electrically connects the adjacent battery assemblies to each other at an end portion of the one side.

4. The battery pack according to claim 2 , wherein
the pair of the unit cells are connected in parallel by the conductive member.

5. The battery pack according to claim 2 , wherein
the conductive member includes a bus bar, and
the insulating spacer is attached to the bus bar.

6. The battery pack according to claim 3 , further comprising
a voltage detector for detecting voltage, the voltage detector being integrally provided on the bus bar.

7. The battery pack according to claim 2 , wherein
the conductive member includes a recessed portion that is inserted into a groove portion provided on the insulating spacer and at least a portion of the conductive member attached to the groove portion is recessed in the insulating spacer, and
the insulating spacer further includes an opening for visually confirming insertion of the recessed portion into the groove portion from outside of the battery pack.

8. The battery pack according to claim 1 , wherein
the adjacent battery assemblies are electrically connected to the pair of the electrode tabs by at least one of directly joining and joining via a bus bar.

9. A battery pack comprising:
a plurality of stacked battery assemblies that are each provided with at least a pair of unit cells stacked in a thickness direction, each of the unit cells each including
a cell body having a flat shape and comprising a power generation element covered by a laminate film, and
an electrode tab protruding out from the cell body; and

an insulating spacer disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and being electrically connected in the battery assemblies,
a pair of the electrode tabs having distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other, the distal end portions being bent in a stacking direction and in direct contact with a side of a surface of the insulating spacer, the distal end portions being positioned on opposite sides of the cell body, and the distal end portions that are bent being electrically connected to each other,
the insulating spacer being disposed between the pair of the unit cells and the insulating spacer supporting both the electrode tabs of the pair of the unit cells and ends of the laminate films of the pair of the unit cells, and
one of the distal end portions that are bent being disposed between the surface of the insulating spacer and a bus bar that electrically connects the adjacent battery assemblies, and the bus bar being laser-welded to the one of the distal end portions that are bent.

Assignees

• Nissan Motor
• Envision Aesc Japan Ltd

Inventors

• Nakamoto Masahiro
• Takayama Gen

Classifications

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M50/507

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/271

  Lids or covers for the racks or secondary casings · CPC title

• H01M50/569

  Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364) · CPC title