Method for manufacturing a can

Patent metadata

Field	Value
Publication number	US-11512702-B2
Application number	US-202016925126-A
Country	US
Kind code	B2
Filing date	Jul 9, 2020
Priority date	Jul 10, 2019
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

A submersible pump assembly includes an electric motor (1) and a centrifugal pump, which is driven by the electric motor (1). A rotor (4) formed of plastic or composite material which is manufactured in the extrusion or pultrusion method.

First claim

What is claimed is:

1. A submersible pump assembly comprising:
an electric motor comprising a stator, a rotor and a shaft connected to the rotor in a rotationally fixed manner;
an impeller of a single-stage or multi-stage centrifugal pump, the shaft carrying the impeller;
a rotor can between the rotor and the stator, wherein the rotor can is formed by one of only material extrusion and only material pultrusion, the rotor can axially projecting beyond the stator of the motor to define a projecting region, the projecting region being sealed with respect to bearing retainers which hold bearings for the shaft;
a stator housing comprising a stator housing inner surface facing in a direction of the rotor can, wherein the rotor can is located radially inward of the stator housing; and
a cover closing one end of the stator housing and one end of the rotor can, the cover comprising a cover portion and a projecting portion integrally connected to the cover portion, the cover portion extending radially beyond the rotor can, the cover portion being in contact with the stator housing inner surface, wherein seals between the rotor can and the bearing retainers are formed by elastic sealing rings, the projecting region comprising the one end of the rotor can, the one end of the rotor can comprising an inner rotor can surface defining at least a portion of an interior rotor can space, at least a portion of the shaft being arranged in the interior rotor can space, the projecting portion being in contact with the inner rotor can surface, at least one of the seals being located between the inner rotor can surface and the projecting portion.

2. A submersible pump assembly according claim 1 , wherein the submersible pump assembly is configured as a bore hole pump assembly.

3. A submersible pump assembly according claim 1 , wherein the rotor can consists of a thermoplastic material.

4. A submersible pump assembly according to claim 1 , wherein the rotor can at a rotor can outer side comprises ribs which run in a rotor can longitudinal direction and which are provided for integration into longitudinal recesses formed between adjacent stator teeth of the stator.

5. A submersible pump assembly according to claim 1 , wherein the can has a ratio between can length and wall thickness of greater than 150.

6. A submersible pump assembly according to claim 1 , wherein the can has a ratio between can length and wall thickness of greater than 180.

7. A submersible pump assembly according to claim 1 , wherein the can has a ratio between can length and wall thickness of greater than 200.

8. A submersible pump assembly according to claim 1 , wherein the rotor can has a wall thickness of less than 1.5 mm.

9. A submersible pump assembly according to claim 1 , wherein the rotor can comprises a liquid-crystalline polymer (LCP) and/or a semi-crystalline polymer (PPS).

10. A submersible pump assembly according to claim 9 , wherein the polymer is enriched with reinforcing fillers.

11. A submersible pump assembly according to claim 9 , wherein the polymer comprises at least 50% of a maximum global crystallinity when measured according the Differential Scanning Calorimetry (DSC) procedure.

12. A submersible pump assembly according to claim 9 , wherein the polymer comprises at least 75% of a maximum global crystallinity when measured according the Differential Scanning Calorimetry (DSC) procedure.

13. A submersible pump assembly according to claim 10 , wherein:
the rotor can comprises the polymer enriched with the reinforcing fillers; and
the filler is formed from filler particles with cross-sectional surfaces of less than 500 μm 2 and a length of smaller than 2000 μm.

14. A submersible pump assembly according to claim 9 , wherein the polymer has a water permeability less than 5e-13 kg/(ms) at 20° C.

15. A submersible pump assembly according to claim 9 , wherein the polymer has a water permeability less than 5e-12 kg/(ms) at 60° C.

16. A submersible pump assembly according to claim 9 , wherein the polymer has a water permeability less than 5e-11 kg/(ms) at 100° C.

17. A submersible pump assembly according to claim 1 , wherein seals between the rotor can and the bearing retainers are formed by elastic sealing O-rings.

18. A submersible pump assembly according to claim 1 , wherein:
the rotor can is supported in a stator housing by at least one supporting element;
the rotor can is comprised of only plastic; and
the at least one supporting element is made of a humidity absorbing plastic or composite material.

Assignees

• Grundfos Holding As

Inventors

• Holm Allan Hjarbaek
• Ørsnæs Morten Vammen
• Østergaard Lars

Classifications

• F05D2300/43

  Synthetic polymers, e.g. plastics; Rubber · CPC title

• F04D13/0633

  Details of the bearings · CPC title

• H02K5/128

  using air-gap sleeves or air-gap discs · CPC title

• F04D29/026

  especially adapted for liquid pumps · CPC title

• H02K1/22

  Rotating parts of the magnetic circuit · CPC title