High power epicyclic gearbox and operation thereof

Patent metadata

Field	Value
Publication number	US-11512648-B2
Application number	US-202117404420-A
Country	US
Kind code	B2
Filing date	Aug 17, 2021
Priority date	Dec 5, 2019
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

An engine for an aircraft includes an engine core having a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan having a plurality of fan blades; and a gearbox. The gearbox is an epicyclic gearbox and comprises a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted. The radial bending stiffness of the planet carrier is equal to or greater than 1.20×109 N/m, and/or the tilt stiffness of the planet carrier is greater than or equal to 6.00×108 Nm/rad. A method of operation of such an engine is also disclosed.

First claim

The invention claimed is:

1. A gas turbine engine for an aircraft comprising:
an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;
a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and
a gearbox arranged to receive an input from a gearbox input shaft portion of the core shaft and to output drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted, and wherein
the product of a torsional stiffness of the planet carrier and a torsional stiffness of the gearbox input shaft is greater than or equal to 1.5×10 14 N 2 m 2 rad −2 .

2. The gas turbine engine of claim 1 , wherein the product of the torsional stiffness of the planet carrier and the torsional stiffness of the gearbox input shaft is greater than or equal to 2.2×10 14 N 2 m 2 rad −2 .

3. The gas turbine engine of claim 1 , wherein the product of the torsional stiffness of the planet carrier and the torsional stiffness of the gearbox input shaft is less than 1.0×10 17 N 2 m 2 rad −2 .

4. The gas turbine engine of claim 1 , wherein the product of the torsional stiffness of the planet carrier and the torsional stiffness of the gearbox input shaft is less than 5.0×10 16 N 2 m 2 rad −2 .

5. The gas turbine engine of claim 1 , wherein the fan has a fan diameter in a range from 220 cm to 280 cm.

6. The gas turbine engine of claim 5 , wherein the product of the torsional stiffness of the planet carrier and the torsional stiffness of the gearbox input shaft is less than 1.0×10 16 N 2 m 2 rad −2 .

7. The gas turbine engine of claim 1 , wherein the fan has a fan diameter in a range from 330 cm to 380 cm.

8. The gas turbine engine of claim 7 , wherein the product of the torsional stiffness of the planet carrier and the torsional stiffness of the gearbox input shaft is greater than or equal to 3.0×10 15 N 2 m 2 rad −2 .

9. The gas turbine engine of claim 1 , wherein the torsional stiffness of the planet carrier is greater than or equal to 1.60×10 8 Nm/rad.

10. The gas turbine engine of claim 1 , wherein the torsional stiffness of the planet carrier is greater than or equal to 2.7×10 8 Nm/rad.

11. The gas turbine engine of claim 1 , wherein the torsional stiffness of the planet carrier is in a range from 1.6×10 8 Nm/rad to 1.00×10 11 Nm/rad.

12. The gas turbine engine of claim 1 , wherein the torsional stiffness of the planet carrier is in a range from 2.7×10 8 Nm/rad to 1.0×10 10 Nm/rad.

13. The gas turbine engine of claim 1 , wherein the torsional stiffness of the gearbox input shaft is equal to or greater than 1.4×10 6 Nm/radian.

14. The gas turbine engine of claim 1 , wherein the torsional stiffness of the gearbox input shaft is in a range from 1.4×10 6 Nm/radian to 2.5×10 8 Nm/radian.

15. The gas turbine engine of claim 1 , wherein the torsional stiffness of the gearbox input shaft is in a range from 1.6×10 6 Nm/radian to 2.5×10 7 Nm/radian.

16. The gas turbine engine of claim 1 , wherein the planet carrier comprises a forward plate and a rearward plate and pins extending therebetween, each pin being arranged to have one of the plurality of planet gears mounted thereon, and the planet carrier further comprises lugs extending between the forward and rearward plates, the lugs being arranged to pass between adjacent planet gears.

17. The gas turbine engine of claim 1 , wherein the fan is driven by a fan shaft and a mounting structure for the fan shaft comprises a fan shaft support structure, the fan shaft support structure comprising at least two bearings spaced apart along an axial length of the fan shaft, at least one of the bearings being positioned forward of the gearbox.

18. The gas turbine engine according to claim 1 , wherein the gas turbine engine is a turbofan engine or an open rotor engine.

19. The gas turbine engine of claim 1 , wherein
(i) a gear ratio of the gearbox is in a range from 3.2 to 4.5, or from 3.3 to 4.0; and/or
(ii) a specific thrust of the engine at cruise is in a range from 70 to 90 NKg −1 s; and/or
(iii) a bypass ratio at cruise is in a range from 12.5 to 18 or from 13 to 16.

20. A propulsor for an aircraft comprising:
a fan comprising a plurality of fan blades;
a gearbox; and
a power unit for driving the fan via the gearbox, wherein
the gearbox is an epicyclic gearbox arranged to receive an input from a gearbox input shaft portion of a core shaft driven by the power unit and to output drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, and comprises:
a sun gear, a plurality of planet gears, a ring gear, and a planet carrier on which the planet gears are mounted, and wherein
the product of a torsional stiffness of the planet carrier and a torsional stiffness of the gearbox input shaft is greater than or equal to 1.5×10 14 N 2 m 2 rad −2 .

Assignees

• Rolls Royce Plc

Inventors

• Spruce Mark

Classifications

• F05D2220/323

  for aircraft propulsion, e.g. jet engines · CPC title

• F16H57/025

  Support of gearboxes, e.g. torque arms, or attachment to other devices · CPC title

• Y02T50/60

  Efficient propulsion technologies, e.g. for aircraft · CPC title

• F01D25/16

  Arrangement of bearings; Supporting or mounting bearings in casings (bearings per se F16C) · CPC title

• F05D2260/40311

  of the epicyclical, planetary or differential type · CPC title