Electrochemical reduction of carbon dioxide

Patent metadata

Field	Value
Publication number	US-11512400-B2
Application number	US-202017118075-A
Country	US
Kind code	B2
Filing date	Dec 10, 2020
Priority date	Dec 10, 2020
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

A method and an electrocatalytic electrode for electrochemically reducing carbon dioxide to methanol are provided. An exemplary electrocatalytic electrode includes copper (I) oxide crystals electrodeposited over an atomically smooth copper electrode.

First claim

What is claimed is:

1. A method for electrochemically reducing carbon dioxide to methanol, comprising:
electropolishing a copper electrode to form an atomically smooth copper electrode by:
placing the copper electrode in a first electrolyte solution consisting of a 0.2 molar (M) solution of ethylene glycol and a 3 M solution of phosphoric acid;
coupling the copper electrode to a current source;
applying current to the copper electrode to electropolish the copper electrode to form the atomically smooth copper electrode; and
stopping the electropolishing when the electropolishing is completed;

electrochemically depositing copper (I) oxide crystals over the atomically smooth copper electrode to form an electrocatalytic electrode;
electrochemically reducing the carbon dioxide to form the methanol using the electrocatalytic electrode; and
isolating the methanol.

2. The method of claim 1 , further comprising forming the first electrolyte solution by mixing an 85% solution of phosphoric acid into water and then adding the ethylene glycol.

3. The method of claim 1 , further comprising determining that the electropolishing is completed when the first electrolyte solution changes color to blue.

4. The method of claim 1 , further comprising determining that the electropolishing is completed after about 11.5 minutes.

5. The method of claim 1 , further comprising controlling a temperature during the electropolishing at about 65° C.

6. The method of claim 1 , wherein the copper (I) oxide is electrochemically deposited by:
placing the atomically smooth copper electrode in a second electrolyte solution comprising copper (II) ions;
coupling the atomically smooth copper electrode to a current source; and
applying current to the atomically smooth copper electrode to deposit the copper (I) oxide crystals to form the electrocatalytic electrode.

7. The method of claim 6 , further comprising forming the second electrolyte solution using about 16 g/L of copper (II) sulfate.

8. The method of claim 6 , further comprising forming the second electrolyte solution using 9.8 g/L of trisodium citrate.

9. The method of claim 1 , wherein the carbon dioxide is electrochemically reduced by:
placing the electrocatalytic electrode in a third electrolyte solution;
coupling the electrocatalytic electrode to a current source; and
applying current to the electrocatalytic electrode to reduce the carbon dioxide to the methanol.

10. The method of claim 9 , further comprising forming the third electrolyte solution using about 16.7 g/L of potassium bicarbonate.

11. The method of claim 10 , further comprising adjusting the pH of the third electrolyte solution to about 9.

12. The method of claim 9 , wherein the current to the electrocatalytic electrode is applied at about 190 mA/cm 2 .

Assignees

• Saudi Arabian Oil Co
• Univ King Fahd Pet & Minerals

Inventors

• Al-Rowaili Fayez Nasir
• Khaled Mazen
• Jamal Aqil
• Onaizi Sagheer A
• Zahid Umer

Classifications

• C25D7/0614

  Strips or foils · CPC title

• C25B11/055

  characterised by the substrate or carrier material · CPC title

• C25B11/052

  Electrodes comprising one or more electrocatalytic coatings on a substrate · CPC title

• C25F3/18

  of light metals · CPC title

• C25F3/22

  of heavy metals · CPC title