Geopolymer cement compositions and methods of use

Patent metadata

Field	Value
Publication number	US-11512240-B2
Application number	US-201816491528-A
Country	US
Kind code	B2
Filing date	Dec 3, 2018
Priority date	Dec 3, 2018
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

Methods of cementing include providing a geopolymer cement composition that includes a monophase amorphous hydraulic binder material (MAHBM), a metal silicate, an alkaline activator, and a carrier fluid, introducing the geopolymer cement composition into a subterranean formation, and allowing the geopolymer cement composition to set in the subterranean formation. The MAHBM includes silica or alumina core particulates coated with an amorphous calcium silicate hydrate.

First claim

What is claimed is:

1. A method of cementing, comprising:
providing a geopolymer cement composition comprising:
a monophase amorphous hydraulic binder material (MAHBM),
a metal silicate,
an alkaline activator, and
a carrier fluid,

wherein the MAHBM comprises core particulates coated with an amorphous calcium silicate hydrate, and the core particulates consist of calcium aluminate or sodium aluminate; and
introducing the geopolymer cement composition into a subterranean formation; and
allowing the geopolymer cement composition to set in the subterranean formation.

2. The method of claim 1 , wherein the MAHBM is present in an amount of about 5% to about 70% by weight of the geopolymer cement composition.

3. The method of claim 2 , wherein MAHBM is present in an amount of about 20% to about 45% by weight of the geopolymer cement composition.

4. The method of claim 1 , wherein the metal silicate comprises one or more of sodium silicate, sodium metasilicate, magnesium silicate, or potassium silicate, and the metal silicate is present in an amount of about 1% to about 80% by weight of the geopolymer cement composition.

5. The method of claim 1 , wherein the alkaline activator comprises one or more of a metal hydroxide, ammonium hydroxide, sodium bicarbonate, sodium carbonate, lime, caustic soda, Portland cement, or hydrated lime, and the alkaline activator is present in an amount of about 1% to about 40% by weight of the geopolymer cement composition.

6. The method of claim 1 , wherein the carrier fluid comprises one or more of freshwater, saltwater, brine, or seawater, and the carrier fluid is present in an amount of about 20% to about 95% by weight of the geopolymer cement composition.

7. The method of claim 1 , wherein the metal silicate comprises sodium silicate, the alkaline activator comprises a metal hydroxide, and the carrier fluid comprises water.

8. The method of claim 1 , wherein the geopolymer cement composition further comprises one or more of a fluid loss control additive, a set retarder, or a set accelerator.

9. The method of claim 8 , wherein the geopolymer cement composition further comprises the fluid loss control additive, and the fluid loss control additive is present in an amount of about 0.1% to about 5% by weight of the geopolymer cement composition.

10. The method of claim 8 , wherein the geopolymer cement composition further comprises the set retarder, and the set retarder is present in an amount of about 0.1% to about 5% by weight of the geopolymer cement composition.

11. The method of claim 1 , wherein introducing the geopolymer cement composition into the subterranean formation comprises introducing the geopolymer cement composition into a wellbore annulus.

12. A method of cementing, comprising:
providing a geopolymer cement composition comprising:
a monophase amorphous hydraulic binder material (MAHBM),
an aluminosilicate,
a metal silicate,
an alkaline activator, and
a carrier fluid,

wherein the MAHBM comprises core particulates coated with an amorphous calcium silicate hydrate, and the core particulates consist of calcium aluminate or sodium aluminate;
introducing the geopolymer cement composition into a subterranean formation; and
allowing the geopolymer cement composition to set in the subterranean formation.

13. The method of claim 12 , wherein the MAHBM is present in an amount of about 5% to about 70% by weight of the geopolymer cement composition.

14. The method of claim 13 , wherein MAHBM is present in an amount of about 20% to about 45% by weight of the geopolymer cement composition.

15. The method of claim 12 , wherein the aluminosilicate comprises one or more of ASTM type C fly ash, ASTM type F fly ash, ground blast furnace slag, calcined clays, partially calcined clays, aluminum-containing silica fume, natural aluminosilicate, synthetic aluminosilicate glass powder, zeolite, scoria, bentonite, or pumice, and the aluminosilicate is present in an amount of about 5% to about 50% by weight of the geopolymer cement composition.

16. The method of claim 12 , wherein the metal silicate comprises one or more of sodium silicate, sodium metasilicate, magnesium silicate, or potassium silicate, and the metal silicate is present in an amount of about 1% to about 80% by weight of the geopolymer cement composition.

17. The method of claim 12 , wherein the alkaline activator comprises one or more of a metal hydroxide, ammonium hydroxide, sodium bicarbonate, sodium carbonate, lime, caustic soda, Portland cement, or hydrated lime, and the alkaline activator is present in an amount of about 1% to about 20% by weight of the geopolymer cement composition.

18. The method of claim 12 , wherein the carrier fluid comprises one or more of freshwater, saltwater, brine, or seawater, and the carrier fluid is present in an amount of about 40% to about 95% by weight of the geopolymer cement composition.

Assignees

• Halliburton Energy Services Inc

Inventors

• Pisklak Thomas Jason
• Lewis Sam Jason
• Jones Paul Joseph
• Ruiz Stephanie
• Pearl Jr William Cecil

Classifications

• C04B20/1074

  Silicates, e.g. glass · CPC title

• Y02P40/10

  Production of cement, e.g. improving or optimising the production methods; Cement grinding · CPC title

• C04B28/006

  containing mineral polymers, e.g. geopolymers of the Davidovits type · CPC title

• E21B33/14

  for cementing casings into boreholes · CPC title

• C09K8/487 Primary

  Fluid loss control additives; Additives for reducing or preventing circulation loss · CPC title