Method for 3D printing of carbon nanotube microstructure having high conductivity, and ink used therein

Patent metadata

Field	Value
Publication number	US-11512210-B2
Application number	US-201616319258-A
Country	US
Kind code	B2
Filing date	Nov 3, 2016
Priority date	Jul 21, 2016
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

A method of manufacturing a carbon nanotube (CNT) composite material structure is provided. The method includes providing ink, in which a CNT composite material including a CNT and a rheological modifier is dispersed, to a nozzle, positioning the nozzle at a predetermined point on a substrate, and moving the nozzle along a predetermined path on the substrate while discharging the ink from the nozzle by surface tension of a meniscus formed at a leading end of the nozzle and printing a CNT composite material pattern corresponding to a movement path of the nozzle. In printing the CNT composite material pattern, the pattern is stacked as the CNT composite material by evaporation of a solvent within a meniscus formed by the ink extruded from the nozzle between the nozzle and the substrate.

First claim

The invention claimed is:

1. A method of manufacturing a carbon nanotube (CNT) composite material structure, the method comprising:
providing ink, in which a CNT composite material including a CNT and a rheological modifier is dispersed in a solvent, to a nozzle;
positioning the nozzle at a predetermined point on a substrate; and
moving the nozzle along a predetermined path on the substrate while discharging the ink from the nozzle by pressureless extrusion and without interruption by surface tension of a meniscus of the ink formed at a leading end of the nozzle and printing a CNT composite material pattern corresponding to a movement path of the nozzle,
wherein in the printing of the CNT composite material pattern, the CNT composite material formed by evaporation of the solvent within the meniscus of the ink is extruded from the nozzle between the nozzle and the substrate and stacked, and
wherein a loss modulus of the ink has a larger value than a storage modulus of the ink under shear stress of 10 −1 Pa to 10 Pa.

2. The method of claim 1 , wherein the rheological modifier forms a hydrophilic ring surrounding a surface of the CNT.

3. The method of claim 1 , wherein a concentration of the CNT composite material in the ink is 6 to 60 wt %.

4. The method of claim 3 , wherein a concentration of the CNT in the ink is 1 to 20 wt %.

5. The method of claim 3 , wherein a concentration of the rheological modifier in the ink is 5 to 40 wt %.

6. The method of claim 1 , wherein a concentration of the CNT composite material in the ink is 22 to 35 wt %.

7. The method of claim 1 , wherein the rheological modifier is a hydrophilic polymer.

8. The method of claim 7 , wherein the hydrophilic polymer includes at least one kind of polymer selected from the group consisting of polyvinyl pyrrolidone (PVP), polyacrylic acid (PAA), and polyethylene glycol (PEG).

9. The method of claim 1 , further comprising: removing at least a part of the rheological modifier in the CNT composite material pattern after the printing.

10. The method of claim 9 , wherein a content of the CNT in the CNT composite material pattern after the removal is 50 wt % or more.

11. The method of claim 9 , wherein a content of the CNT in the CNT composite material pattern after the removal is 70 wt % or more.

12. The method of claim 11 , wherein a width of the CNT composite material pattern is less than 10 μm.

13. The method of claim 11 , wherein a width of the CNT composite material pattern is less than 5 μm.

14. The method of claim 1 , wherein the solvent is at least one kind selected from the polar solvent group consisting of water, alcohol, acetone, and dichloromethane.

Assignees

• Keri Korea Electrotechnology Res Inst

Inventors

• Seol Seung Kwon
• Chang Won Suk

Classifications

• B33Y10/00

  Processes of additive manufacturing · CPC title

• C09D11/037

  characterised by the pigment · CPC title

• C09D11/52

  Electrically conductive inks · CPC title

• B29C67/24

  characterised by the choice of material · CPC title

• B29K2105/167

  Nanotubes · CPC title