Electrical power converter unit, an electrical power conversion device and an industrial vehicle including this electrical power converter unit

Patent metadata

Field	Value
Publication number	US-11511638-B2
Application number	US-201817262905-A
Country	US
Kind code	B2
Filing date	Jul 25, 2018
Priority date	Jul 25, 2018
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

An electrical power converter unit (2) includes: a first connection interface (10) comprising two leads (12, 14) forming a DC input/output interface for connecting a first electrical device to the power converter unit, a three-phase rectifier power converter circuit (16) and a second connection interface (30) for connecting a second electrical device to the power converter unit. The second connection interface includes a switching unit (46) adapted to switch between:—a DC input/output mode, in which first, second and third arms of the power converter circuit (16) are electrically connected together, forming one DC input/output; and—an AC input/output mode, in which the arms are disconnected from each other, forming separate input/outputs for a three-phase AC voltage.

First claim

The invention claimed is:

1. An electrical power converter unit, including:
a first connection interface including two leads forming a DC input/output interface for connecting a first electrical device to the power converter unit;
a three-phase rectifier power converter circuit including:
six switches connected by pairs, the pairs of switches being connected in parallel between the two leads of the first connection interface,
first, second and third arms each connected to a middle point of a pair of switches;
a second connection interface for connecting a second electrical device to the power converter unit, the second connection interface including first, second and third connection terminals respectively connected to an end of the first, second and third arms of the power converter circuit;

wherein the second connection interface includes a switching unit adapted to switch between:
a DC input/output mode, in which the first, second and third arms of the power converter circuit are electrically connected together, forming one DC input/output; and
an AC input/output mode, in which the first, second and third terminals of the second connection interface are disconnected from each other, forming separate input/output terminals for a three-phase AC voltage,
wherein the switching unit includes electronic switches and is adapted to be controlled by an electronical control unit in order to switch between the AC and DC input/output modes,
wherein the first terminal is connected to an end of the first arm through a first electrical conductor, the second terminal is connected to an end of the second arm through a second electrical conductor and the third terminal is connected to an end of the third arm through a third electrical conductor,
and wherein a first electronic switch of the switching unit is connected between the first and second terminals or between the first and second conductors or between the first arm and the second arm, and a second electronic switch is connected between the second and third terminals or between the second and third conductors, or between the second arm and the third arm, the first and second electronic switches being in an electrically blocking state in the AC input/output mode and are in an electrically passing state in the DC input/output mode.

2. The power converter unit of claim 1 , wherein the switching unit includes a manually removable mechanical jumper for connecting the first, second and third terminals or arms, the jumper being engaged with the first, second and third terminals or arms in the DC input/output mode and being removed from the first, second and third terminals or arms in the AC input/output mode.

3. The power converter unit of claim 1 , wherein the switching unit includes a mechanical switch for connecting the first, second and third terminals or arms together or, alternatively, for disconnecting the first, second and third terminals arms.

4. The power converter unit of claim 1 , wherein: the first terminal is connected to an end of the first arm through a first electrical conductor, the second terminal is connected to an end of the second arm through a second electrical conductor and the third terminal is connected to an end of the third arm through a third electrical conductor, wherein the second connection interface includes a fourth connection terminal, and wherein the switching unit includes a first electronic switch, a second electronic switch and a third electronic switch, the first electronic switch being between the fourth terminal and the first connection terminal or the first electrical conductor or the second arm, the second electronic switch being between the fourth terminal and the second connection terminal or the second electrical conductor or the second arm, the third electronic switch being between the fourth terminal and the third connection terminal or the third electrical conductor or the third arm.

5. The power converter unit of any of claim 1 , wherein the switching unit includes a voltage detection device for detecting the voltage type applied on the second connection interface, and wherein a control unit of the power converter unit is programmed to force the switching unit into the AC or DC input/output mode or to prevent the switching unit from switching into the AC or DC input/output mode based on the detected voltage type.

6. The power converter unit according to claim 1 , wherein the power conversion circuit further includes a neutral connection line connected to a middle point of a pair of capacitors connected between the DC input/output terminals, in parallel with the pairs of switches, the neutral connection line being connected to an additional terminal of the second connection interface.

7. The power converter unit according to claim 1 , wherein the power converter unit is associated with a galvanic isolation device connected to the first connection interface or to the second connection interface, the first or second electrical device being adapted to be connected to the corresponding first or second connection interface through the galvanic isolation device.

8. The power converter unit according to claim 1 , wherein the second connection interface includes a fourth connection terminal connected to one of the leads of the first interface and forming a second DC input/output terminal in the DC input/output mode.

9. An electrical power conversion device, including a first power converter unit according to claim 1 and a second power converter unit according to claim 1 , each power converter unit comprising first and second connection interfaces, each first connection interface being DC type, the first connection interfaces of the first power converter unit being connected to the first convection interface of the second power converter unit.

10. The electrical power conversion device of claim 9 , wherein additional connection terminals are connected to the respective first connection interfaces of the first and second power converter units, and wherein the first and second power converter units are part of an integrated module, the additional connection terminals being accessible from outside the integrated module.

11. The electrical power conversion device according to claim 9 , wherein the power conversion device further includes an additional switching unit connected to the respective switching units of the first and second power converter units, and wherein the additional switching unit is adapted to switch, in response to a command signal, between: a first state, in which the respective second connection interfaces of the first and second power converter units are connected in parallel, the additional switching unit forming a common connection input/output interface being adapted to be connected to an electrical device, and a second state, in which the respective second connection interfaces of the first and second power converter units are disconnected from each other.

12. The electrical power conversion device according to claim 9 , wherein the respective terminals of the second connection interfaces are connected with each other.

13. An electrical power conversion device, including a first power converter unit according to claim 1 , a second power converter unit according to claim 1 , a third power converter unit according to claim 1 and a fourth power converter unit according to claim 1 , each power converter unit comprising first and second connection interfaces, each first connection interface being DC type, the first connection interfaces being connected to a same common DC electrical bus.

14. A vehicle electrical system comprising an electric

Assignees

• Volvo Truck Corp
• Univ Grenoble Alpes

Inventors

• Millet Michael
• Magnet Christophe
• Frey David
• Richer Julien
• Le Brusq Philippe

Classifications

• B60L50/20

  using propulsion power generated by humans or animals · CPC title

• H02M1/007

  Plural converter units in cascade (push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826) · CPC title

• H02M3/33584

  Bidirectional converters · CPC title

• B60K6/22

  characterised by apparatus, components or means specially adapted for HEVs · CPC title

• B60L2260/165

  of converters · CPC title