Electrically conductive tip member and method for producing the same

Patent metadata

Field	Value
Publication number	US-11511368-B2
Application number	US-202016884502-A
Country	US
Kind code	B2
Filing date	May 27, 2020
Priority date	Nov 28, 2017
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5≤x≤16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.

First claim

What is claimed is:

1. A method for producing an electrically conductive tip member including an inner periphery portion and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion and has higher electrical conductivity than the inner periphery portion,
the method comprising a sintering step of: disposing a raw material of the outer periphery portion, which contains Cu and has a higher electrical conductivity than the inner periphery portion; disposing a raw material powder for the inner periphery portion, which has an alloy composition of Cu-xZr, where is the atomic percentage of Zr and satisfies 0.5≤16.7, obtained from a powder containing Cu and a Cu—Zr master alloy or a powder containing Cu and ZrH 2 , on an inner circumferential side of the raw material of the outer periphery portion; pressurizing and holding the raw material powders of the outer peripheral portion and the inner peripheral portion in a prescribed pressure range at a prescribed temperature lower than the Cu—Zr eutectic point temperature of the raw material powders of the outer peripheral portion and the inner peripheral portion; and simultaneously subjecting the raw material powders of the outer peripheral portion and the inner peripheral portion to spark plasma sintering.

2. The method for producing an electrically conductive tip member according to claim 1 ,
wherein, in the sintering step, the Cu—Zr master alloy contains 50% by mass of Cu.

3. The method for producing an electrically conductive tip member according to claim 1 ,
wherein, in the sintering step, the raw material powders of the outer peripheral portion and the inner peripheral portion are inserted into a graphite-made die and subjected to the spark plasma sintering in a vacuum.

4. The method for producing an electrically conductive tip member according to claim 1 ,
wherein, in the sintering step, the spark plasma sintering is performed at the prescribed temperature lower by 400° C. to 5° C. than the eutectic point temperature.

5. The method for producing an electrically conductive tip member according to claim 1 ,
wherein, in the sintering step, the spark plasma sintering is performed in the prescribed pressure range of from 10 MPa to 60 MPa inclusive.

6. The method for producing an electrically conductive tip member according to claim 1 ,
wherein, in the sintering step, the spark plasma sintering is performed for a holding time in the range of from 10 minutes to 100 minutes inclusive.

7. The method for producing an electrically conductive tip member according to claim 1 ,
wherein, in the sintering step, the raw material powders of the outer peripheral portion and the inner peripheral portion are disposed such that a central region of the inner periphery portion to be formed protrudes from the outer periphery portion and then sintered.

8. The method for producing an electrically conductive tip member according to claim 1 ,
wherein an electrically conductive tip member that is a member used for an arm portion of a welding electrode and is a tip electrode held by a shank connected to a tip holder is produced.

Assignees

• Ngk Insulators Ltd
• Univ Tohoku

Inventors

• Muramatsu Naokuni
• Nakajima Takanari
• Goto Takashi

Classifications

• B22F2998/10

  Processes characterised by the sequence of their steps · CPC title

• B23K35/402

  Non-consumable electrodes; C-electrodes · CPC title

• B22F7/06

  of composite workpieces or articles from parts, e.g. to form tipped tools {(B22F7/002 takes precedence)} · CPC title

• B22F2301/10

  Copper · CPC title

• B23K2103/04

  Steel {or steel} alloys · CPC title