Vacuum cleaner and system operable with AC and DC power sources

Patent metadata

Field	Value
Publication number	US-11510540-B2
Application number	US-201916526029-A
Country	US
Kind code	B2
Filing date	Jul 30, 2019
Priority date	Jun 12, 2017
Publication date	Nov 29, 2022
Grant date	Nov 29, 2022

Abstract

A vacuum cleaner includes a suction inlet, a motor, and an impeller connected to the motor and operable to generate suction through the suction inlet upon operation of the motor. The vacuum cleaner further includes a power connector mounted to the vacuum cleaner and selectively connectable to a direct current (DC) power source and an alternating current (AC) power source. The power connector includes external terminals accessible from an exterior of the vacuum cleaner. The external terminals are configured for removable mechanical connection to each of the DC power source and an AC power supply cord such that the DC power source and the AC power supply cord are selectively and mechanically connectable to the same external power connector terminals.

First claim

What is claimed is:

1. A vacuum cleaner comprising:
a suction inlet;
a motor;
an impeller connected to the motor and operable to generate suction through the suction inlet upon operation of the motor; and
a power connector mounted to the vacuum cleaner and selectively connectable to a direct current (DC) power source and an alternating current (AC) power source, the power connector including external terminals accessible from an exterior of the vacuum cleaner,
wherein the external terminals are configured for removable mechanical connection to each of the DC power source and an AC power supply cord such that the DC power source and the AC power supply cord are selectively and mechanically connectable to the same external power connector terminals,
wherein the power connector is electrically connectable to the motor via an electrical path such that an AC current is supplied to the motor when the AC power source is connected to the power connector, and a DC current is supplied to the motor when the DC power source is connected to the power connector, and
wherein the electrical path is a common electrical path that extends from the power connector to the motor such that the AC current and the DC current travel along the same electrical path from the power connector to the motor regardless of the power source connected to the power connector.

2. The vacuum cleaner of claim 1 further including the AC power supply cord, wherein the AC power supply cord has a first end that connects to the power connector and a second end that connects to the AC power source.

3. The vacuum cleaner of claim 1 , wherein the electrical path is free of intervening inverters and rectifiers between the power connector and the motor such that AC current is supplied to the motor when the AC power source is connected to the power connector, and DC current is supplied to the motor when the DC power source is connected to the power connector.

4. The vacuum cleaner of claim 3 , wherein the electrical path is a first electrical path, and wherein the power connector is selectively connectable to the motor via the first electrical path and a second electrical path by operation of a power switch, wherein the second electrical path includes a rectifying element for low speed AC operation.

5. The vacuum cleaner of claim 1 , wherein the motor includes a plurality of windings, and wherein the power connector is electrically connectable to the motor via the electrical path such that the AC current is supplied to the plurality of windings when the AC power source is connected to the power connector, and the DC current is supplied to the plurality of windings when the DC power source is connected to the power connector.

6. The vacuum cleaner of claim 1 in combination with the DC power source, wherein the DC power source has a DC output voltage of between 50 volts and 140 volts.

7. The vacuum cleaner of claim 1 , wherein the motor is a universal motor.

8. The vacuum cleaner of claim 1 , wherein the motor is rated for a current load of between 2 amperes and 12 amperes at 120 volts.

9. The vacuum cleaner of claim 1 , wherein the motor is a commutated series-wound motor including stator windings and rotor windings, wherein the stator windings are connected in series with the rotor windings through a single commutator.

10. The vacuum cleaner of claim 1 , further comprising a power switch positionable between an off position and at least one on position to control supply of power to the motor along the electrical path.

11. The vacuum cleaner of claim 1 , wherein the vacuum cleaner is one of an upright vacuum cleaner, a wet/dry vacuum cleaner, a canister vacuum cleaner, and a backpack vacuum cleaner.

12. A vacuum cleaning system comprising:
a suction inlet;
a motor;
an impeller connected to the motor and operable to generate suction through the suction inlet upon operation of the motor;
a power connector electrically connected to the motor for supplying electrical power thereto;
a direct current (DC) power source selectively connectable to the power connector; and
a power supply cord having a first end that is selectively connectable to the power connector and a second end that connects to an AC power source,
wherein the power connector includes external terminals accessible from an exterior of the vacuum cleaning system, the external terminals configured for removable mechanical connection to each of the DC power source and the first end of the power supply cord such that the DC power source and the power supply cord are selectively and mechanically connectable to the same external power connector terminals,
wherein the power connector is electrically connectable to the motor via an electrical path such that an AC current is supplied to the motor when the AC power source is connected to the power connector, and a DC current is supplied to the motor when the DC power source is connected to the power connector,
wherein the electrical path is a common electrical path that extends from the power connector to the motor such that the AC current and the DC current travel along the same electrical path from the power connector to the motor regardless of the power source connected to the power connector.

13. The vacuum cleaning system of claim 12 , wherein the electrical path is free of intervening inverters and rectifiers between the power connector and the motor such that AC current is supplied to the motor when the AC power source is connected to the power connector, and DC current is supplied to the motor when the DC power source is connected to the power connector.

14. The vacuum cleaning system of claim 13 , wherein the electrical path is a first electrical path, and wherein the power connector is selectively connectable to the motor via the first electrical path and a second electrical path by operation of a power switch, wherein the second electrical path includes a rectifying element for low speed AC operation.

15. The vacuum cleaning system of claim 12 , wherein the motor includes a plurality of windings, and wherein the power connector is electrically connectable to the motor via the electrical path such that the AC current is supplied to the plurality of windings when the AC power source is connected to the power connector, and the DC current is supplied to the plurality of windings when the DC power source is connected to the power connector.

16. The vacuum cleaning system of claim 12 , wherein the DC power source has a DC output voltage of between 50 volts and 140 volts.

17. The vacuum cleaning system of claim 12 , wherein the motor is a universal motor.

18. The vacuum cleaning system of claim 12 , wherein the motor is a commutated series-wound motor including stator windings and rotor windings, wherein the stator windings are connected in series with the rotor windings through a single commutator.

19. The vacuum cleaning system of claim 12 , further comprising a power switch positionable between an off position and at least one on position to control supply of power to the motor along the electrical path.

20. The vacuum cleaning system of claim 12 , wherein the vacuum cleaning system is one of an upright vacuum cleaner, a wet/dry vacuum cleaner, a canister vacuum cleaner, and a backpack vacuum cleaner.

Assignees

• Emerson Electric Co

Inventors

• Williams Matthew A
• Fogarty Thomas E
• Wall Alex J
• Theising John L

Classifications

• H02P4/00

  Arrangements specially adapted for regulating or controlling the speed or torque of electric motors that can be connected to two or more different electric power supplies (vector control H02P21/00) · CPC title

• A47L9/2884

  Details of arrangements of batteries or their installation · CPC title

• A47L9/2857

  User input or output elements for control, e.g. buttons, switches or displays · CPC title

• A47L9/2842

  Suction motors or blowers · CPC title

• A47L5/30

  with driven dust-loosening tools, e.g. rotating brushes · CPC title