Opto-electric cable

Patent metadata

Field	Value
Publication number	US-11508496-B2
Application number	US-202017111333-A
Country	US
Kind code	B2
Filing date	Dec 3, 2020
Priority date	Dec 4, 2019
Publication date	Nov 22, 2022
Grant date	Nov 22, 2022

Abstract

Disclosed is an opto-electric cable including one or more electrical conductors. Each conductor includes an electrically conductive core and an electrically insulating layer surrounding it. The cable also includes an optical unit embedded within one of the electrically conductive cores. The optical unit includes at least two optical fibers and a single buffer jointly surrounding all the optical fibers. Each optical fiber includes a core, a cladding and a coating. Since all the optical fibers of the optical unit are jointly surrounded—and protected—by a single buffer, an optical unit with a reduced size is obtained. This allows reducing the cross section of the electrical conductor in which the optical unit is arranged. In particular, electrical conductors with cross section lower than 10 mm 2 are obtained.

First claim

The invention claimed is:

1. An opto-electric cable comprising:
an electrical conductor including an electrically conductive core of a bundle of metal wires and an electrically insulating layer surrounding the electrically conductive core; and
an optical unit embedded within the electrically conductive core,
wherein the optical unit includes at least two optical fibers and a buffer jointly surrounding the at least two optical fibers, each optical fiber of the at least two optical fibers including a core, a cladding and a coating, and
wherein the optical unit is arranged amongst the bundle of metal wires, the buffer being in direct contact with one or more metal wires of the bundle of metal wires.

2. The opto-electric cable according to claim 1 , wherein the buffer is a tube tightly surrounding the optical fiber.

3. The opto-electric cable according to claim 1 , wherein the buffer is made of a material having a Shore Durometer Hardness value greater than 45.

4. The opto-electric cable according to claim 1 , wherein the buffer is made of a material selected from one or more of polybutylene terephthalate or a low smoke zero halogen polymer composition.

5. The opto-electric cable according to claim 1 , wherein the metal wires are stranded about the buffer.

6. The opto-electric cable according to claim 1 , wherein the optical unit comprises from 2 to 12 optical fibers.

7. The opto-electric cable according to claim 6 , wherein the optical unit comprises from 2 to 8 optical fibers.

8. The opto-electric cable according to claim 1 , wherein the optical fibers are arranged parallel to a longitudinal axis of the optical unit.

9. The opto-electric cable according to claim 1 , wherein the optical unit comprises a water-blocking compound between the optical fibers and the buffer.

10. The opto-electric cable according to claim 1 , wherein the optical unit has an outer diameter of 1 mm at most.

11. The opto-electric cable according to claim 1 , wherein the insulating layer is made of a low smoke zero halogen polymer composition of polyvinylchloride or of cross-linked polyethylene.

12. The opto-electric cable according to claim 1 further comprising an outer sheath surrounding the electrical conductor.

13. The opto-electric cable according to claim 1 comprising at least two electrical conductors, the optical unit being arranged in at least one of the at least two electrical conductors.

14. An opto-electric cable comprising:
an electrical conductor including an electrically conductive core of a bundle of metal wires and an electrically insulating layer surrounding the electrically conductive core; and
an optical unit embedded within the electrically conductive core,
wherein the optical unit includes at least two optical fibers and a buffer jointly surrounding the at least two optical fibers, each optical fiber of the at least two optical fibers including a core, a cladding and a coating, and
wherein the optical unit is arranged amongst the bundle of metal wires and metal wires of the bundle of metal wires are stranded about the buffer.

15. The opto-electric cable according to claim 14 , wherein the buffer is in direct contact with one or more metal wires of the bundle of metal wires.

16. The opto-electric cable according to claim 14 , wherein the buffer is a tube tightly surrounding the optical fiber.

17. The opto-electric cable according to claim 14 , wherein the buffer is made of a material having a Shore Durometer Hardness value greater than 45.

18. The opto-electric cable according to claim 14 , wherein the buffer is made of a material selected from one or more of polybutylene terephthalate or a low smoke zero halogen polymer composition.

19. An opto-electric cable comprising:
an electrical conductor including an electrically conductive core and an electrically insulating layer surrounding the electrically conductive core; and
an optical unit embedded within the electrically conductive core,
wherein the optical unit includes at least two optical fibers and a buffer jointly surrounding the at least two optical fibers, each optical fiber of the at least two optical fibers including a core, a cladding and a coating, and
wherein the optical unit is substantially at a center of the electrically conductive core and in direct contact with the electrically conductive core.

20. The opto-electric cable according claim 19 , wherein the electrically conductive core is made of a bundle of metal wires, and wherein the optical unit is arranged amongst metal wires of the bundle of metal wires.

Assignees

• Prysmian Spa

Inventors

• Chirita Florin
• Popescu Vili
• Gheorghe Cristian
• Sönmez Baris

Classifications

• H01B11/1843 Primary

  of tubular structure · CPC title

• H01B5/108

  stranded around communication or control conductors · CPC title

• H01B3/44

  vinyl resins; acrylic resins (silicones H01B3/46) · CPC title

• H01B9/005 Primary

  including optical transmission elements · CPC title

• H01B9/006

  Constructional features relating to the conductors · CPC title