Method and device for welding by means of a non-consumable electrode

Patent metadata

Field	Value
Publication number	US-11504792-B2
Application number	US-202017429733-A
Country	US
Kind code	B2
Filing date	Nov 20, 2020
Priority date	Nov 21, 2019
Publication date	Nov 22, 2022
Grant date	Nov 22, 2022

Abstract

The invention relates to a method and a device ( 1 ) for welding by means of a non-consumable electrode ( 2 ), wherein a welding current (I) alternating in polarity at a welding frequency (f S ) is applied by a current source ( 3 ) between the electrode ( 2 ) and a workpiece ( 4 ) in order to form an arc ( 5 ), and the polarity is changed back to the polarity before the polarity change if the voltage (U) is above the voltage threshold value (U S+ , U S− ) and the welding current (I) is below the current threshold value (I S+ , I S− ). According to the invention, the welding voltage (U) and the welding current (I) after a preset duration (Δt) after the polarity change are compared with the voltage threshold value (U S+ , U S− ) and the current threshold value (I S+ , I S− ), and in addition the power (P) in the arc ( 5 ) is determined, and the polarity is changed back if the welding voltage (U) is greater than the voltage threshold value (U S+ , U S− ), and/or if the welding current (I) is less than the current threshold value (I S+ , I S− ), and/or the determined power (P) is less than a preset power threshold value (P S ).

First claim

The invention claimed is:

1. A method for welding by means of a non-consumable electrode ( 2 ), in particular a tungsten electrode, wherein a welding current (I) alternating in polarity at a welding frequency (f S ) is applied by a current source ( 3 ) between the electrode ( 2 ) and a workpiece ( 4 ) in order to form an arc ( 5 ), and after a change in polarity the welding voltage (U) and the welding current (I) between the electrode ( 2 ) and the workpiece ( 4 ) are measured and the voltage (U) is compared with a preset voltage threshold value (U S+ , U S− ) and the welding current (I) is compared with a preset current threshold value (I S+ , I S− ) and the polarity is changed back to the polarity before the polarity change if the voltage (U) is above the voltage threshold value (U S+ , U S− ) and the welding current (I) is below the current threshold value (I S+ , I S− ), wherein the welding voltage (U) and the welding current (I) after a preset duration (Δt) after the polarity change are compared with the voltage threshold value (U S+ , U S− ) and the current threshold value (I S+ , I S− ), and in addition the power (P) in the arc ( 5 ) is determined, and the polarity is changed back to the polarity before the polarity change if the welding voltage (U) is greater than the voltage threshold value (U S+ , U S− ), and/or if the welding current (I) is less than the current threshold value (I S+ , I S− ), and/or the determined power (P) is less than a preset power threshold value (P S ).

2. The method according to claim 1 , wherein after each change in the polarity of the welding current (I) from negative polarity (−) to positive polarity (+), the welding voltage (U) and the welding current (I) after the preset duration (Δt) after the polarity change are compared with the voltage threshold value (U S+ ) and the current threshold value (I S+ ), and in addition the power (P) in the arc ( 5 ) is determined, and the polarity is changed back to the negative polarity (−) if the welding voltage (U) is greater than the preset voltage threshold value (U S+ ), and/or the welding current (I) is less than the current threshold value (I S+ ), and/or the determined power (P) is less than the preset power threshold value (P S ).

3. The method according to claim 1 , wherein after each change in the polarity of the welding current (I) from positive polarity (+) to negative polarity (−), the welding voltage (U) and the welding current (I) after the preset duration (Δt) after the polarity change are compared with the voltage threshold value (U S− ) and the current threshold value (I S− ), and in addition the power (P) in the arc ( 5 ) is determined, and the polarity is changed back to the positive polarity (+) if the welding voltage (U) is greater than the preset voltage threshold value (U S− ), and/or if the welding current (I) is less than the current threshold value (I S− ), and/or the determined power (P) is less than the preset power threshold value (P S ).

4. The method according to claim 1 , wherein a duration (Δt) from 5 μs to 500 ms is preset.

5. The method according to claim 1 , wherein the power (P) in the arc ( 5 ) is determined from the product of the welding voltage (U) and the welding current (I).

6. The method according to claim 1 , wherein the measured power (P) in the arc ( 5 ) is compared with a preset power threshold value (P S ) of 3 W to 3000 W.

7. The method according to claim 1 , wherein the welding current (I) is changed with a welding frequency (f S ) from 30 Hz to 2000 Hz.

8. The method according to claim 1 , wherein the welding current (I) is alternated between a time (t p ) of the positive polarity which is 30% to 40% of the period (T), and a time (t n ) of the negative polarity which is equal to 60% to 70% of the period (T).

9. A device ( 1 ) for welding by means of a non-consumable electrode ( 2 ), in particular a tungsten electrode, having a current source ( 3 ) for applying a welding current (I) alternating in polarity at a welding frequency (f S ) between the electrode ( 2 ) and a workpiece ( 4 ) to form an arc ( 5 ), and having a control device ( 6 ) which is designed to measure the welding voltage (U) between the non-consumable electrode ( 2 ) and the workpiece ( 4 ) and the welding current (I) after the change in polarity and to compare the measured voltage (U) with a preset voltage threshold value (U S+ , U S− ) and the measured welding current (I) with a preset current threshold value (I S+ , I S− ), wherein the control device ( 6 ) is designed for carrying out a method for welding by means of the non-consumable electrode ( 2 ), in particular the tungsten electrode, wherein the welding current (I) alternating in polarity at the welding frequency (f S ) is applied by the current source ( 3 ) between the electrode ( 2 ) and the workpiece ( 4 ) in order to form the arc ( 5 ), and after a change in polarity the welding voltage (U) and the welding current (I) between the electrode ( 2 ) and the workpiece ( 4 ) are measured and the voltage (U) is compared with a preset voltage threshold value (U S+ , U S− ) and the welding current (I) is compared with the preset current threshold value (I S+ , I S− ) and the polarity is changed back to the polarity before the polarity change if the voltage (U) is above the voltage threshold value (U S+ , U S− ) and the welding current (I) is below the current threshold value (I S+ , I S− ), wherein the welding voltage (U) and the welding current (I) after a preset duration (Δt) after the polarity change are compared with the voltage threshold value (U S+ , U S− ) and the current threshold value (I S+ , I S− ), and in addition the power (P) in the arc ( 5 ) is determined, and the polarity is changed back to the polarity before the polarity change if the welding voltage (U) is greater than the voltage threshold value (U S+ , U S− ), and/or if the welding current (I) is less than the current threshold value (I S+ , I S− ), and/or the determined power (P) is less than a preset power threshold value (P S ).

Assignees

• Fronius Int Gmbh

Inventors

• Lattner Peter
• Artelsmair Josef

Classifications

• B23K9/0953

  using computing means · CPC title

• B23K2103/10

  Aluminium or alloys thereof · CPC title

• B23K9/0738

  Stabilising of the arc by automatic re-ignition means · CPC title

• B23K9/1056 Primary

  by using digital means (B23K9/1068 takes precedence) · CPC title

• B23K9/167 Primary

  and of a non-consumable electrode · CPC title