Electrical contact element for electrical contacting with a counterpart contact element

Patent metadata

Field	Value
Publication number	US-11502437-B2
Application number	US-201917281285-A
Country	US
Kind code	B2
Filing date	Oct 10, 2019
Priority date	Oct 18, 2018
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

An electrical contact element for electrically contacting a mating contact element includes: a plurality of contact lamellae which are arranged around a plug opening into which a mating contact element is pluggable along a plug direction and which together form a groove that encircles the contact lamellae around the plug direction; and a spring element that is arranged on the groove and engages the contact lamellae to provide an elastic clamping force on the contact lamellae. The contact lamellae each have an inner surface which faces the plug opening and is straight in cross section transversely to the plug direction.

First claim

The invention claimed is:

1. An electrical contact element for electrically contacting a mating contact element, comprising:
a plurality of contact lamellae which are arranged around a plug opening into which a mating contact element is pluggable along a plug direction and which together form a groove that encircles the contact lamellae around the plug direction; and
a spring element that is arranged on the groove and engages the contact lamellae to provide an elastic clamping force on the contact lamellae,
wherein the contact lamellae each have an inner surface which faces the plug opening and is straight in cross section transversely to the plug direction, and
wherein the groove is formed by stamping into the contact lamellae, the groove being delimited in an axial direction by edges on the contact lamellae, the edges extending approximately perpendicular to the plug direction.

2. The contact element of claim 1 , wherein the contact element comprises a stamped bent part.

3. The contact element of claim 1 , wherein the contact element is rolled up from a punched planar element and is joined at a joint line extending along the plug direction to a part extending circumferentially around the plug direction.

4. The contact element of claim 1 , wherein each contact lamella has, in a region of the groove, a support section that is rounded in cross section transversely to the plug direction.

5. The contact element of claim 1 , wherein the electrical contact element has more than two contact lamellae which are in sequence with one another along a circular line extending around the plug direction to form the plug opening.

6. The contact element of claim 1 , further comprising:
a body element from which the contact lamellae are extended along the plug direction.

7. The contact element of claim 6 , wherein the spring element is arranged in a region of ends of the contact lamellae which are remote from the body element.

8. The contact element of claim 6 , wherein the body element is round in cross section transversely to the plug direction.

9. The contact element of claim 6 , wherein the contact lamellae each have a curved contour on the inner surface in a region of their ends that are remote from the body element, viewed along a cross-sectional plane spanned by the plug direction and a radial direction directed radially to the plug direction.

10. The contact element of claim 9 , wherein the curved contour forms a convexly curved contact section configured to bear against a mating contact element inserted into the plug opening.

11. The contact element of claim 10 , wherein a first convexly curved contour portion adjoins the contact portion, on a side facing away from the body element, and a second convexly curved contour portion adjoins the first convexly curved contour portion.

12. The contact element of claim 11 , wherein the first convexly curved contour portion has a first radius of curvature and the second convexly curved contour portion has a second radius of curvature, and
wherein the second radius of curvature is smaller than the first radius of curvature.

13. The contact element of claim 10 , further comprising:
a concavely curved contour section that adjoins the contact section on a side facing the body element.

14. The contact element of claim 6 , wherein the contact lamellae each have at a respective end thereof that is remote from the body element, in a region of an outer side facing away from the inner surface, a bevel inclined obliquely to the plug direction.

15. The contact element of claim 1 , wherein the spring element comprises a spring wire which is wound around the contact lamellae.

16. The contact element of claim 15 , wherein the spring element forms more than one turn.

17. An electrical contact element for electrically contacting a mating contact element, comprising:
a plurality of contact lamellae which are arranged around a plug opening into which a mating contact element is pluggable along a plug direction and which together form a groove that encircles the contact lamellae around the plug direction; and
a spring element that is arranged on the groove and engages the contact lamellae to provide an elastic clamping force on the contact lamellae,
wherein the contact lamellae each have an inner surface which faces the plug opening and is straight in cross section transversely to the plug direction, and
wherein each contact lamella has, in a region of the groove, a support section that is rounded in cross section transversely to the plug direction.

18. The contact element of claim 17 , wherein the support section, viewed axially along the plug direction, is limited on each contact lamella on both sides by an edge formed in the respective contact lamella.

19. The contact element of claim 17 , wherein the support section, viewed in cross section transversely to the plug direction, has a central region and secondary regions which are in contact with the central region on both sides, and
wherein the spring element rests against the respective contact lamella only in the central region of the support section.

20. An electrical contact element for electrically contacting a mating contact element, comprising:
a plurality of contact lamellae which are arranged around a plug opening into which a mating contact element is pluggable along a plug direction and which together form a groove that encircles the contact lamellae around the plug direction;
a spring element that is arranged on the groove and engages the contact lamellae to provide an elastic clamping force on the contact lamellae; and
a body element from which the contact lamellae are extended along the plug direction,
wherein the contact lamellae each have an inner surface which faces the plug opening and is straight in cross section transversely to the plug direction, and
wherein the contact lamellae each have at a respective end thereof that is remote from the body element, in a region of an outer side facing away from the inner surface, a bevel inclined obliquely to the plug direction.

21. The contact element of claim 20 , wherein the bevel of each contact lamella extends from the respective end thereof that remote from the body element to an edge which delimits the groove and is formed in the respective contact lamella.

Assignees

• Phoenix Contact Gmbh & Co

Inventors

• Brand Fredrik

Classifications

• H01R4/184

  comprising a U-shaped wire-receiving portion · CPC title

• H01R13/18 Primary

  with the spring member surrounding the socket · CPC title

• H01R13/111

  co-operating with pins having a circular transverse section · CPC title