Battery unit, battery module, and battery pack

Patent metadata

Field	Value
Publication number	US-11502371-B2
Application number	US-202117308496-A
Country	US
Kind code	B2
Filing date	May 5, 2021
Priority date	Jun 4, 2020
Publication date	Nov 15, 2022
Grant date	Nov 15, 2022

Abstract

A battery unit includes a secondary battery, a first trap, and a second trap. The secondary battery includes a battery case provided with a gas vent valve, and an electrolyte solution enclosed in the battery case. The first trap includes a mesh material disposed outside the battery case so as to oppose and cover the gas vent valve. The second trap includes a liquid retaining material made of a non-flammable material and disposed further outward of the first trap so as to oppose and cover the gas vent valve.

First claim

The invention claimed is:

1. A battery unit comprising:
a secondary battery;
a first trap; and
a second trap, wherein:
the secondary battery includes:
a battery case including a gas vent valve; and
an electrolyte solution enclosed in the battery case;

the first trap includes a mesh material disposed outside the battery case so as to oppose and cover the gas vent valve in a first direction;
the second trap includes a liquid retaining material made of a non-flammable material and disposed further outward of the first trap in the first direction so as to oppose and cover the gas vent valve; and
a clearance gap is directly between the first trap and the second trap in the first direction, the clearance gap configured to discharge gas, that passed through the first trap after being discharged from the gas vent valve, to an outside of the first trap and the second trap in a second direction that is perpendicular to the first direction.

2. The battery unit according to claim 1 , wherein the first trap has an aperture ratio of from 25% to 75%.

3. The battery unit according to claim 1 , wherein the second trap includes one of a spongy material, a mineral wool material, a diatomaceous earth, and a fibrous material.

4. The battery unit according to claim 1 , wherein the first trap is disposed away from the gas vent valve.

5. The battery unit according to claim 1 , wherein the first trap is supported on the battery case or the second trap.

6. The battery unit according to claim 1 , wherein the second trap is supported on the first trap or the battery case.

7. A battery module comprising:
a plurality of secondary batteries;
a restraining member;
bus bars;
a first trap; and
a second trap, wherein:
each of the secondary batteries includes:
a battery case including a gas vent valve;
an electrolyte solution enclosed in the battery case;
a positive electrode terminal disposed on a side surface of the battery case; and
a negative electrode terminal disposed on the side surface of the battery case;

the restraining member restrains the plurality of secondary batteries in a predetermined arrangement;
each of the bus bars connects a positive electrode terminal and a negative electrode terminal between the plurality of secondary batteries;
the first trap includes a mesh material disposed outside the battery case of each of the plurality of secondary batteries so as to oppose and cover the gas vent valve of each of the plurality of secondary batteries; and
the second trap includes a liquid retaining material made of a non-flammable material and disposed further outward of the first trap so as to oppose and cover the gas vent valve of each of the plurality of secondary batteries.

8. The battery module according to claim 7 , wherein the first trap has an aperture ratio of from 25% to 75%.

9. The battery module according to claim 7 , wherein the second trap includes one of a spongy material, a mineral wool material, a diatomaceous earth, and a fibrous material.

10. The battery module according to claim 7 , wherein the first trap is disposed away from the gas vent valve of each of the plurality of secondary batteries.

11. The battery module according to claim 7 , wherein the second trap is disposed away from the first trap.

12. The battery module according to claim 7 , wherein the first trap is supported on at least one of the restraining member, the bus bars, the second trap, and any of the battery cases of the plurality of secondary batteries.

13. The battery module according to claim 7 , wherein the second trap may be supported on at least one of the first trap, the restraining member, the bus bars, and any of the battery cases of the plurality of secondary batteries.

14. A battery pack comprising:
one or more battery modules according to claim 7 ; and
a pack case enclosing the one or more battery modules in a predetermined arrangement.

15. The battery pack according to claim 14 , wherein the first trap is supported on at least one of the restraining member, the bus bars, the pack case, the second trap, and any of the battery cases of the plurality of secondary batteries.

16. The battery pack according to claim 14 , wherein the second trap is supported on at least one of the restraining member, the bus bars, the first trap, and any of the battery cases of the plurality of secondary batteries.

17. A battery module comprising:
a plurality of secondary batteries;
a first trap; and
a second trap, wherein:
each of the secondary batteries includes:
a battery case including a gas vent valve; and
an electrolyte solution enclosed in the battery case;

the first trap includes a mesh material disposed outside the battery case of each of the plurality of secondary batteries so as to oppose and cover the gas vent valve of each of the plurality of secondary batteries; and
the second trap includes a liquid retaining material made of a non-flammable material and disposed further outward of the first trap so as to oppose and cover the gas vent valve of each of the plurality of secondary batteries.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ando Sho

Classifications

• H01M50/30 Primary

  Arrangements for facilitating escape of gases · CPC title

• H01M50/392 Primary

  with means for neutralising or absorbing electrolyte; with means for preventing leakage of electrolyte through vent holes · CPC title

• H01M50/394

  Gas-pervious parts or elements · CPC title

• H01M50/258

  Modular batteries; Casings provided with means for assembling · CPC title

• H01M50/471

  Spacing elements inside cells other than separators, membranes or diaphragms (for preventing incorrect contact inside or outside batteries H01M50/584); Manufacturing processes thereof · CPC title